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1954 RHD Barndoor Samba - Back To Stock Restoration
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Air Kraft
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PostPosted: Thu Aug 11, 2016 9:20 am    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

The panel ready for action...
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Checking fit - perfect!
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Yep!
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Spot welding the panel in...
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Air Kraft
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PostPosted: Thu Aug 11, 2016 9:22 am    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

Busting out the oxyacetylene to replicate the factory welds...
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Air Kraft
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PostPosted: Thu Aug 11, 2016 9:27 am    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

Wheeling out the imperfections on the original top edge closing panel...
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The finished item (apart from the seat brackets...)

Hope you guys like it!!!

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fazeka
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PostPosted: Thu Aug 11, 2016 10:12 am    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

Brilliant! Absolute insanity! Love it!
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ingenbremser
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PostPosted: Thu Aug 11, 2016 10:49 am    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

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Fredrik.S
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PostPosted: Thu Aug 11, 2016 4:34 pm    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

This is porn, love it Very Happy
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Scotty
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PostPosted: Fri Aug 12, 2016 5:19 am    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

Good work Matt!
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wcfvw69 Premium Member
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PostPosted: Fri Aug 12, 2016 7:28 pm    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

Um.. WOW.. simply wow..
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Air Kraft
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PostPosted: Sun Aug 14, 2016 11:41 am    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

Sam busting out the fabbed mini E-wheel and CP planisher to get the green panels to fit...

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Air Kraft
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PostPosted: Fri Aug 19, 2016 11:56 pm    Post subject: Re: 1954 RHD Barndoor Samba - Back To Stock Restoration Reply with quote

Barndoor Samba update: Reshaping the front doglegs and setting door gaps. At Airkraft we aim for perfect door gaps as a keen(e) eye is immediately drawn to an uneven gap! Here we are part way through setting, cutting, welding and adjusting to achieve our target. A resto is made or broken on how well the panels line up. It's a labourious, often tedious task, but the end result is always worth the effort Wink

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alex1916v
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PostPosted: Sat Aug 20, 2016 3:14 pm    Post subject: Re: Barndoor Samba - Back To Stock Restoration Reply with quote

RockStock wrote:
Scotty wrote:


good detail

why are they there?
is it bracing/strengthening for the receptive threads of the beam bolts?


Yes, they are exactly that. On our bus the arc welds were extremely rusty and porous. They needed to be completely repaired and redone. The reason they aren't finished yet is I'm having to borrow an arc welder to replicate the authenticity with 100% accuracy. Not many shops use arc any more including us, so tricky to find! Very Happy


Your thermal dynamic TIG welder will have a setting for stick welding dude, you just need the torch and some carbon/mild steel 2.5mm rods

Cheers
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