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66t34_07152003.jpg (44185 bytes) Everett's 1966 Type 34 Log
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August 26, 2003 • Assembled and test fit new front hood drain hose
newelbows.jpg (68804 bytes)
New Ghia elbows
elbowsandhose.jpg (65667 bytes)
Elbows and original drain hose
hosecomplete.jpg (48801 bytes)
Elbows installed
hose_near_hood.jpg (61935 bytes)
Hood elbow close-up
hose_near_plate.jpg (58362 bytes)
Drain plate close-up, sealed with a fuel-injection clamp (smooth clamp)
hose_on_plate_inside.jpg (59683 bytes)
Drain plate inside close-up
hose_on_plate_outside.jpg (42872 bytes)
Drain plate outside close-up
hood_drain_installed.jpg (44719 bytes)
Installed at hood
hood_drain_backside.jpg (36906 bytes)
Installed hood drain hose close-up
plate_in_place.jpg (38426 bytes)
Drain plate test fit
hose_installed.jpg (43748 bytes)
Complete drain hose installed
August 23-24, 2003 • Pomona swap meet - Located pair of used 6v horns, NOS dome light, mint washer push button, toolkit, and near mint emergency brake push button
horns.jpg (76798 bytes) toolkit.jpg (73917 bytes)
• Exchanged rear seat hook
• Installed new washer push button
• Installed new emergency brake push button
• Purchased and installed new front drain tube
August 17, 2003 • Re-glued various carpet pieces
• Re-glued various front trunk mat areas
• Applied anti-squeal material to front brake shoes
August 16, 2003 • Cleaned warning light bulbs and replace some dim ones
• Installed missing securing nut on warning gauge
• Polished gas gauge face to remove some blemishes
speedo_polish1.jpg (64521 bytes) speedo_polish2.jpg (64237 bytes)
• Installed new gas gauge and clock dash "seals"
speedo_seal1.jpg (68027 bytes) speedo_seal2.jpg (53732 bytes) speedo_seal3.jpg (45337 bytes)
• Polished rear view mirror
mirror.jpg (87118 bytes)
• Cleaned visor clips
• Lubed up front and rear hood springs
August 8, 2003 • Located NOS lower door seals, NOS windscreen seal, NOS side marker lenses, NOS front turn signal seals, NOS overrider seals, NOS rear trunk Karmann Ghia emblem, and a few other items.  Thanks to Jeremy!
doorseal.jpg (90967 bytes) emblem.jpg (72104 bytes)
August 3, 2003 • Set valves
• Cleaned carburetors
• Installed new points
• Adjusted electric chokes and linkage per spec
• Resynchronized and adjusted carbs as needed
newpoints.jpg (81937 bytes)
August 1, 2003 • Installed new distributor vacuum hose
July 29, 2003 • Topped up tranny with GL-4, tightened front transmission drain bolt
• Misc. cleaning of lower transmission case
July 28, 2003 • Installed replacement 6v coil, thanks to Yancy
• Rewired as needed for coil
• Installed new coil to distributor wire
• Adjusted idle and carbs.
July 27, 2003 • Washed car; Buffed and waxed some greasy handprints and the pin striping areas
July 23, 2003 • Removed pin striping
July 20, 2003 • Greased front end
• Adjusted emergency brake
July 19, 2003 • Replaced shift bushing
shiftbushing_1.jpg (103732 bytes) shiftbushing_2.jpg (62982 bytes) shiftbushing_4.jpg (56937 bytes)
• Checked steering damper operation
• Replaced gas tank to body fuel hose
• Cleaned up front trunk area
shiftbushing_3.jpg (51221 bytes)
(Before)
• Installed new door jam lower buffer, cleaned up door jam
doorjam.jpg (60757 bytes)
• Straightened fan shroud tin and installed timing hole plug 
timing_plug.jpg (70270 bytes)
July 18, 2003 • Repaired driver's side fresh air vent control
• Installed new rear seat strap 
• Installed NOS chrome exhaust tip
chrometip.jpg (54460 bytes)
July 14, 2003 • New rear seat strap broke. WTF!
rearseatstrap.jpg (42332 bytes)
• Installed "new" fog light relay, fog lights work!
foglightrelay.jpg (50573 bytes) foglights.jpg (44842 bytes)
• Installed "new" headlight relay, high/low beams work!
• Installed "new" fuel gauge sender, fuel gauge works!
gasgauge.jpg (48473 bytes)
• Trouble shot dual horns, wiring and relays work, horns do not.  One was 12v for some reason.
horn.jpg (68597 bytes)
• Cleaned front trunk mat
• Cleaned out front drain hose
• Installed new pedal pads
pedalpads.jpg (109911 bytes)
• Installed missing screw on passenger fresh air knob
setscrew.jpg (43401 bytes)
July 13, 2003 • Pomona swap meet weekend - Bought fog light relay, rear seat strap, timing hole plug, headlight relay, fuel gauge sender, door buffers, and NOS washer button
headlightrelay.jpg (48103 bytes)
• Installed new rear seat strap
July 10, 2003 • Fixed stripped oil drain plate stud
• Cleaned engine and tranny some more
• Fixed high/low beams - headlight relay was wired backwards (!)
headlightrelay.jpg (55528 bytes)
• Got both foglights to work for about 5 seconds, then the relay burned up.  At least I know the bulbs are good.
July 9, 2003 • Installed new main air intake boot
airintakeboot.jpg (50324 bytes)
• Cleaned up generator brush guides
• Changed oil - one drain plate stud stripped out :(
July 8, 2003 • Reduced idle
• Troubleshot rear trunk light - bulb missing
• Troubleshot occasional generator light on - new lower brush sticking in its housing
• Repaired clock knob - pin was missing
July 7, 2003 • Installed correct air cleaner center connecting seal
aircleanerrubber.jpg (74181 bytes)
• Corrected choke operation
• Installed correct air cleaner center wingnut
wingnut.jpg (66332 bytes)
• Troubleshot driver's side marker - bulb burned out
• Installed new breather hose
breatherhose.jpg (78036 bytes)
• Installed a couple nicer 66-67 hubcaps and removed red backing on trim rings
rim.jpg (72446 bytes)
• Corrected interior light wiring (wires reversed) and fixed interior light ground
July 6, 2003 • Troubleshot driver's fresh air vent - cable broken off at control knob
July 1, 2003 • Replaced oil filler boot
oilfillerboot.jpg (65518 bytes)
• Replace passenger side carb. linkage with correct factory piece
• Adjusted carb linkage, returned as needed
June 30, 2003 • Replaced oil cooler seals, reassembled engine tin
oilcoolerseals.jpg (84084 bytes)
• Cleaned oil cooler
• Replaced oil cooler padding
oilcoolerpadding1.jpg (62073 bytes) oilcoolerpadding2.jpg (57203 bytes) oilcoolerpadding3.jpg (68532 bytes)
• Installed new fuel line bushing
fuellinebushing1.jpg (66624 bytes) fuellinebushing2.jpg (78669 bytes)
• Replaced left side rubber heater connector
• Replaced some fuel lines
• Installed fuel line clamps
• Tuned engine - set idle, synchronized carburetors, checked timing
June 29, 2003 • Disassembled engine tin to replace oil cooler seals
• Picked up some new parts
• Troubleshot fuel sender - fuel sender bad
• Noted all warm up flaps and parts are missing
June 28, 2003 • Reattached various pieces of loose carpet
• Troubleshot fuel sender - fuel sender bad
June 25, 2003 • Radio shorting out, securing some of the loose wiring.
June 10-24, 2003 • Bad Camberg trip - located nice used upper dash, nice used front arm rests
June 9, 2003 • Drove home to Phoenix, AZ from San Diego, CA
June 8, 2003 • Finalized purchase at VW Classic 2003

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