| August
26, 2003 |
• Assembled and test fit new front hood drain hose

New Ghia elbows |

Elbows and original drain hose |

Elbows installed
|

Hood elbow close-up |

Drain plate close-up, sealed with a fuel-injection clamp (smooth clamp) |

Drain plate inside close-up |

Drain plate outside close-up |

Installed at hood |

Installed hood drain hose close-up |

Drain plate test fit |

Complete drain hose installed |
|
| August
23-24, 2003 |
• Pomona swap meet - Located pair of used 6v horns, NOS dome light, mint
washer push button, toolkit, and near mint emergency brake push button

• Exchanged rear seat hook
• Installed new washer push button
• Installed new emergency brake push button
• Purchased and installed new front drain tube
|
| August
17, 2003 |
• Re-glued various carpet pieces
• Re-glued various front trunk mat areas
• Applied anti-squeal material to front brake shoes
|
| August
16, 2003 |
• Cleaned warning light bulbs and replace some dim ones
• Installed missing securing nut on warning gauge
• Polished gas gauge face to remove some blemishes

• Installed new gas gauge and clock dash "seals"

• Polished rear view mirror

• Cleaned visor clips
• Lubed up front and rear hood springs
|
| August
8, 2003 |
• Located NOS lower door seals, NOS windscreen seal, NOS side marker
lenses, NOS front turn signal seals, NOS overrider seals, NOS rear trunk Karmann Ghia
emblem, and a few other items. Thanks to Jeremy!
|
| August
3, 2003 |
• Set valves
• Cleaned carburetors
• Installed new points
• Adjusted electric chokes and linkage per spec
• Resynchronized and adjusted carbs as needed
|
| August
1, 2003 |
• Installed new distributor vacuum hose
|
| July
29, 2003 |
• Topped up tranny with GL-4, tightened front transmission drain bolt
• Misc. cleaning of lower transmission case
|
| July
28, 2003 |
• Installed replacement 6v coil, thanks to Yancy
• Rewired as needed for coil
• Installed new coil to distributor wire
• Adjusted idle and carbs.
|
| July
27, 2003 |
• Washed car; Buffed and waxed some greasy handprints and the pin
striping areas
|
| July
23, 2003 |
• Removed pin striping
|
| July
20, 2003 |
• Greased front end
• Adjusted emergency brake
|
| July
19, 2003 |
• Replaced shift bushing

• Checked steering damper operation
• Replaced gas tank to body fuel hose
• Cleaned up front trunk area

(Before)
• Installed new door jam lower buffer, cleaned up door jam
• Straightened fan shroud tin and installed timing hole plug
|
| July
18, 2003 |
• Repaired driver's side fresh air vent control
• Installed new rear seat strap
• Installed NOS chrome exhaust tip
|
| July
14, 2003 |
• New rear seat strap broke. WTF!
• Installed "new" fog light relay, fog lights work!
• Installed "new" headlight relay, high/low beams work!
• Installed "new" fuel gauge sender, fuel gauge works!
• Trouble shot dual horns, wiring and relays work, horns do not.
One was 12v for some reason.
• Cleaned front trunk mat
• Cleaned out front drain hose
• Installed new pedal pads
• Installed missing screw on passenger fresh air knob
|
| July
13, 2003 |
• Pomona swap meet weekend - Bought fog light relay, rear seat strap, timing hole plug, headlight relay,
fuel gauge sender, door buffers, and NOS washer button
• Installed new rear seat strap
|
| July
10, 2003 |
• Fixed stripped oil drain plate stud
• Cleaned engine and tranny some more
• Fixed high/low beams - headlight relay was wired backwards (!)
• Got both foglights to work for about 5 seconds, then the relay burned
up. At least I know the bulbs are good.
|
| July
9, 2003 |
• Installed new main air intake boot
• Cleaned up generator brush guides
• Changed oil - one drain plate stud stripped out :(
|
| July
8, 2003 |
• Reduced idle
• Troubleshot rear trunk light - bulb missing
• Troubleshot occasional generator light on - new lower brush sticking in its housing
• Repaired clock knob - pin was missing
|
| July
7, 2003 |
• Installed correct air cleaner center connecting seal

• Corrected choke operation
• Installed correct air cleaner center wingnut

• Troubleshot driver's side marker - bulb burned out
• Installed new breather hose

• Installed a couple nicer 66-67 hubcaps and removed red backing on trim rings
• Corrected interior light wiring (wires reversed) and fixed interior light ground
|
| July
6, 2003 |
• Troubleshot driver's fresh air vent - cable broken off at control knob
|
| July
1, 2003 |
• Replaced oil filler boot

• Replace passenger side carb. linkage with correct factory piece
• Adjusted carb linkage, returned as needed
|
| June
30, 2003 |
• Replaced oil cooler seals, reassembled engine tin

• Cleaned oil cooler
• Replaced oil cooler padding

• Installed new fuel line bushing

• Replaced left side rubber heater connector
• Replaced some fuel lines
• Installed fuel line clamps
• Tuned engine - set idle, synchronized carburetors, checked timing
|
| June
29, 2003 |
• Disassembled engine tin to replace oil cooler seals
• Picked up some new parts
• Troubleshot fuel sender - fuel sender bad
• Noted all warm up flaps and parts are missing
|
| June
28, 2003 |
• Reattached various pieces of loose carpet
• Troubleshot fuel sender - fuel sender bad
|
| June
25, 2003 |
• Radio shorting out, securing some of the loose wiring.
|
| June
10-24, 2003 |
• Bad Camberg trip - located nice used upper dash, nice used front arm rests
|
| June
9, 2003 |
• Drove home to Phoenix, AZ from San Diego, CA
|
| June
8, 2003 |
• Finalized purchase at VW Classic 2003
|