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002 3-Rib Transmission
Posted: Thu May 16, 2019 4:47 am
Size: 1600x1200   Views: 3
Rating: Not rated
002 3-Rib Transmission
AndyBees
This is a pic of the detent access plugs after I drilled and tapped them for a 1/4 inch bolt. The bolt is used to pull the
plugs out. Replacement, I screwed in short 1/4 inch bolt with JB Weld on the threads.


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002 3-Rib Transmission
Posted: Thu May 16, 2019 4:47 am
Size: 1600x1200   Views: 0
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002 3-Rib Transmission
AndyBees
This is a pic of the detent access plugs after I drilled and tapped them for a 1/4 inch bolt. The bolt is used to pull the
plugs out. Replacement, I screwed in short 1/4 inch bolt with JB Weld on the threads.


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Vanagon transmissions
Posted: Sun Mar 24, 2019 7:36 am
Size: 1600x1200   Views: 5
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Vanagon transmissions
AndyBees
Re-building/refurbishing 002, 091, and 091/1 transmissions.

Also, making a jig to set the gear engagements


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Vanagon transmissions
Posted: Sun Mar 24, 2019 7:36 am
Size: 1600x1200   Views: 6
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Vanagon transmissions
AndyBees
Re-building/refurbishing 002, 091, and 091/1 transmissions.

Also, making a jig to set the gear engagements


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Vanagon Dash view
Posted: Sat Mar 23, 2019 8:22 am
Size: 1600x1200   Views: 12
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Vanagon Dash view
AndyBees
1989 Vanagon dash removed view


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Vanagon Heater Box
Posted: Sat Mar 23, 2019 8:20 am
Size: 1600x1200   Views: 5
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Vanagon Heater Box
AndyBees
1989 Vanagon heater box


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Bay bus find
Posted: Sun Feb 10, 2019 10:47 am
Size: 554x446   Views: 5
Rating: Not rated
Bay bus find
AndyBees
Hopefully, will be closing the deal in about a week on this nice find.


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Bay bus find
Posted: Sun Feb 10, 2019 10:47 am
Size: 592x424   Views: 8
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Bay bus find
AndyBees
Hopefully, will be closing the deal in about a week on this nice find.


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Transmission Vent
Posted: Thu Jan 17, 2019 7:14 am
Size: 600x450   Views: 4
Rating: Not rated
Transmission Vent
AndyBees
Pic of the modified transmission vent hole. I used a small piece of hose and just allowed it to hang like an Elephant trunk off the side. This assures me that the tranny is not breathing dust, water or puking oil out on top of itself. This has been in service since 2012.

If you upload photos, please ad a short narrative like this....


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Fuel neck
Posted: Thu Jan 10, 2019 4:59 pm
Size: 599x447   Views: 1
Rating: Not rated
Fuel neck
AndyBees
Fuel neck enlargement for Diesel Nozzle


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Fuel neck
Posted: Thu Jan 10, 2019 4:59 pm
Size: 599x450   Views: 2
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Fuel neck
AndyBees
Fuel neck enlargement for Diesel Nozzle


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Oil pressure '89 2.1
Posted: Tue Nov 06, 2018 1:36 pm
Size: 1600x1200   Views: 9
Rating: Not rated
Oil pressure '89 2.1
AndyBees
This oil pressure is at ....

Ambient temp, 70
Engine fully warmed-up, idled down after several minutes at 2300 RPMs ... Comparing the two gauges


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Oil pressure '89 2.1
Posted: Tue Nov 06, 2018 1:34 pm
Size: 1600x1200   Views: 9
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Oil pressure '89 2.1
AndyBees
This oil pressure is at ....

Ambient temp, 70
Engine fully warmed-up, idled down after several minutes at 2300 RPMs ...


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Oil pressure "89 2.1
Posted: Tue Nov 06, 2018 1:31 pm
Size: 1600x1200   Views: 12
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Oil pressure "89 2.1
AndyBees
This oil pressure is at ....

Ambient temp, 70
Engine fully warmed-up with radiator fan cycling one time.
This pressure is at 2300 RPMs


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Oil pressure '89 2.1
Posted: Tue Nov 06, 2018 1:28 pm
Size: 1600x1200   Views: 5
Rating: Not rated
Oil pressure '89 2.1
AndyBees
This oil pressure is at ....

Ambient temp, 70
Engine cold, but had been idling for less than 3 minutes to compare with this gauge.


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Oil pressure '89 2.1
Posted: Tue Nov 06, 2018 1:25 pm
Size: 1600x1200   Views: 4
Rating: Not rated
Oil pressure '89 2.1
AndyBees
This oil pressure is at ....

Ambient temp, 70
Engine cold (just fired up)


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Shifter Guide Pin 4 speed 091
Posted: Tue Oct 09, 2018 5:43 pm
Size: 600x450   Views: 19
Rating: Not rated
Shifter Guide Pin 4 speed 091
AndyBees
This is a pic of my modified Shifter Guide Pin. This is the shift guide pin located on the bottom edge of the 091 tranny (1980 thru 83 model Air-cool). The pin normally has a slightly flexible plastic that transmits vibes to the shift rod and on up to the gear shift. This mod, two rubber bushings, held in place with washers and JB Weld works great. It's been in service since August, 2012. Grease doesn't affect these bushings.... I have no clue where I got them.

If you upload photos, you should enter a description like this....


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Shifter Guide Pin 4 speed 091
Posted: Tue Oct 09, 2018 5:43 pm
Size: 600x450   Views: 5
Rating: Not rated
Shifter Guide Pin 4 speed 091
AndyBees
This is a pic of my modified Shifter Guide Pin. This is the shift guide pin located on the bottom edge of the 091 tranny (1980 thru 83 model Air-cool). The pin normally has a slightly flexible plastic that transmits vibes to the shift rod and on up to the gear shift. This mod, two rubber bushings, held in place with washers and JB Weld works great. It's been in service since August, 2012. Grease doesn't affect these bushings.... I have no clue where I got them.

If you upload photos, you should enter a description like this....


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Vanagon wheel in parking lot
Posted: Sat Sep 22, 2018 7:20 am
Size: 720x960   Views: 36
Rating: Not rated
Vanagon wheel in parking lot
AndyBees
Hmm, looks like someone sacrificed a Vanagon wheel...LOL


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Diesel Carrier Bars
Posted: Mon Aug 27, 2018 10:30 am
Size: 600x450   Views: 3
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Diesel Carrier Bars
AndyBees
This is a pic of the carrier bars I used with my ALH TDI engine install.

The right side bar was modified to clear the AC Compressor


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Diesel Carrier Bars
Posted: Mon Aug 27, 2018 10:28 am
Size: 600x450   Views: 3
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Diesel Carrier Bars
AndyBees
These are the carrier bars I used with my ALH TDI install. The right side had to be modified to clear the AC Compressor.


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Return fuel pipe
Posted: Fri Aug 10, 2018 11:07 am
Size: 1600x1200   Views: 9
Rating: Not rated
Return fuel pipe
AndyBees
This is a pic of the spring that supports the oil pressure sensor which was suspended over the transmission away from the vibes of the diesel engine (TDI). Apparently the sensor lost ground and was grounding through the suspension spring which got hot and melted the return plastic fuel pipe. It had a separate ground lead to it. The spade it plugged onto is not visible in the pic. See other pics for close-up of melted pipe.


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Return fuel hose over transmission
Posted: Fri Aug 10, 2018 11:05 am
Size: 1600x1200   Views: 8
Rating: Not rated
Return fuel hose over transmission
AndyBees
This is a pic of the spring that supports the oil pressure sensor which was suspended over the transmission away from the vibes of the diesel engine (TDI). Apparently the sensor lost ground and was grounding through the suspension spring which got hot and melted the return plastic fuel pipe. It had a separate ground lead to it. The spade it plugged onto is not visible in the pic. See other pics for close-up of melted pipe.


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Oil pressure sensor
Posted: Fri Aug 10, 2018 11:00 am
Size: 1600x1200   Views: 5
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Oil pressure sensor
AndyBees
This is a pic of the oil pressure sensor which was suspended by the spring over the transmission away from the vibes of the diesel engine (TDI). Apparently the sensor lost ground and was grounding through the suspension spring which got hot and melted the return plastic fuel pipe. It had a separate ground lead to it. The spade it plugged onto is not visible in the pic. See other pics for close-up of melted pipe.


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Vanagon Trans Pilot Shaft Circlip
Posted: Sun Jun 17, 2018 9:32 pm
Size: 600x450   Views: 11
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Vanagon Trans Pilot Shaft Circlip
AndyBees
I found the pilot shaft circlip laying in the bottom of the transmission. I opened the tranny to install a new over-size pilot shaft for the TDI clutch disk and found this. Fortunately, the only damage was the small screw that holds the shaft on center for the splined sleeve.


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Bay Bus on Smoky Mountain
Posted: Wed Mar 28, 2018 9:12 am
Size: 1600x1200   Views: 12
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Bay Bus on Smoky Mountain
AndyBees
Spotted this Bay at Newfound Gap in Smoky Mountain National Park on March 25, 2018 - from New York state


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Bay Bus on Smoky Mountain
Posted: Wed Mar 28, 2018 9:12 am
Size: 1600x1200   Views: 23
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Bay Bus on Smoky Mountain
AndyBees
Spotted this Bay at Newfound Gap in Smoky Mountain National Park on March 25, 2018 - from New York state


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Vanagon Power Steering Rack Rebuild
Posted: Thu Mar 01, 2018 2:44 pm
Size: 1600x1200   Views: 14
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Vanagon Power Steering Rack Rebuild
AndyBees
This is a pic of my PS unit after rebuild.
I used the Thread by ALIKA T3 as my guide
I purchased the kit from RockAuto - Gates


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Vanagon Fuel Tank
Posted: Mon Feb 26, 2018 2:53 pm
Size: 600x450   Views: 9
Rating: Not rated
Vanagon Fuel Tank
AndyBees
Looking inside a Rusty Vanagon Fuel Tank


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Mice ... critters
Posted: Sun Jan 28, 2018 7:20 pm
Size: 960x720   Views: 5
Rating: Not rated
Mice ... critters
AndyBees
Things that Mice will do besides build a nest in your ride!

Notice the plug wire ... taped up because a mouse chewed it through! See the other pic... before it was taped!

This on an old dump truck I use around the farm! Works fine as you see!


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Mice ... critters
Posted: Sun Jan 28, 2018 7:20 pm
Size: 960x720   Views: 5
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Mice ... critters
AndyBees
Things that Mice will do besides build a nest in your ride!

Notice the plug wire ...


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Oil drain plugs and tools for Vanagon
Posted: Thu Jan 18, 2018 12:49 pm
Size: 1600x1200   Views: 13
Rating: Not rated
Oil drain plugs and tools for Vanagon
AndyBees
Here is a pic of my tranny oil drain tools and couple of plugs.

The tool on the extreme right was purchased at a flea market and was in the original wrapping (old as there was no bar code). The drain plug on the right is the same size and has the same threads the Vanagon drain plug on the left


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Arctic Circle, 2016
Posted: Tue Jan 16, 2018 12:45 pm
Size: 1600x1200   Views: 53
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Arctic Circle, 2016
AndyBees
This was our 4th or 5th time to the Arctic Circle with each trip being in a VW Vanagon ...... with my lovely wife of 45 years.

In haste, we made the Arctic Circle sign to hold for the photo opt as the official sign was broken.... misspelled Arctic...LOL


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Arctic Circle, 2016
Posted: Tue Jan 16, 2018 12:45 pm
Size: 1600x1200   Views: 46
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Arctic Circle, 2016
AndyBees
This was our 4th or 5th time to the Arctic Circle with each trip being in a VW Vanagon

Here you can see our friends who went along with us.

Too bad that the Yukon Tourism never replaced the sign for the summer (torn down by bears was what they told us).


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Road trip adventures
Posted: Tue Jan 16, 2018 12:19 pm
Size: 650x400   Views: 20
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Road trip adventures
AndyBees
I'd like to drive the new dirt road from Inuvik, NWT, Canada to Tuktoyaktuk,


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Road trip adventures
Posted: Tue Jan 16, 2018 12:19 pm
Size: 1600x1387   Views: 14
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Road trip adventures
AndyBees
I'd like to drive the new dirt road from Inuvik, NWT, Canada to Tuktoyaktuk,


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TDI engine on 50 degrees
Posted: Wed Jan 10, 2018 6:51 pm
Size: 1405x992   Views: 21
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TDI engine on 50 degrees
AndyBees
Showing how to install an oil drain pipe from the Turbo


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Turbo Oil Drain
Posted: Tue Jan 09, 2018 5:40 pm
Size: 1600x1200   Views: 32
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Turbo Oil Drain
AndyBees
This is a shot of the oil drain from the Turbo on the ALH TDI engine in my Vanagon.

It has worked just fine on this angle with the "catch" for over 80k miles as of this date!


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Vanagon Flywheels
Posted: Sun Dec 24, 2017 1:45 pm
Size: 1600x1200   Views: 13
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Vanagon Flywheels
AndyBees
This is a pic of three different flywheels I've used with the ALH in my Vanagon.
Left is a LUK DMF, center is a G60 (from a 1990s Passat era), and the OE Diesel Flywheel.

If you will look real close, you can see that I had to add the TDC mark on the DMF & G60 flywheels.

The ALH would slip the clutch in the OE flywheel set-up (220 mm).

The DMF & G60 are 228mm.

I highly recommend the DMF as it is extremely quiet.

I also installed a Pilot Shaft that accepts the TDI clutch disc splines. Otherwise, I could have used an OE Vanagon Clutch Disc as both are 228mm.


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TDI starter
Posted: Sun Dec 17, 2017 7:48 pm
Size: 1600x1200   Views: 16
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TDI starter
AndyBees
As can be seen, this TDI starter needed some cleaning and lubrication. It worked just fine after I cleaned 'er up!


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TDI starter mounted
Posted: Sun Dec 17, 2017 7:46 pm
Size: 1600x1200   Views: 28
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TDI starter mounted
AndyBees
This is a pic of the TDI starter, with adapter, mounted on the Diesel Bell Housing which is bolted up to a 1980 DK tranny with Weddle upgraded 3rd & 4th as well as all the bearings, syncros, etc., and more!


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TDI starter
Posted: Sun Dec 17, 2017 7:42 pm
Size: 1600x1200   Views: 12
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TDI starter
AndyBees
A look at the gearing of a TDI starter. This starter is for the ALH and may fit others. You can see some rust in the background. That is why I disassembled it..... clean up and lubrication!


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Vanagon transmission code location
Posted: Thu Nov 16, 2017 7:46 pm
Size: 600x329   Views: 26
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Vanagon transmission code location
AndyBees
This pic shows the Transmission code (DK in this case) and year made.


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Pic of Vanagon Gear Ratios
Posted: Thu Nov 16, 2017 7:44 pm
Size: 600x539   Views: 18
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Pic of Vanagon Gear Ratios
AndyBees
This is a pic that shows most of the various Vanagon transmission gear ratios. My DK tranny is at the bottom of the list showing 3rd and 4th gear upgrades


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TDI pressure plate
Posted: Tue Jun 06, 2017 12:20 pm
Size: 1600x1200   Views: 17
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TDI pressure plate
AndyBees
This is a pic of the Pressure Plate (TDI) bolted to the ALH TDI engine in my Vanagon. The flywheel is a SMF G60 from the 1996-7 era Passat. Notice the "tab" has been hammered down. IIRC, there are three of them that must be knocked down when using the Diesel Bell Housing...

Edit: I have since installed a LUK DMF with the use of a larger pilot shaft that accepts the TDI clutch Disc.


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Vanagon Diesel Starter mod
Posted: Fri May 12, 2017 3:43 am
Size: 600x450   Views: 14
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Vanagon Diesel Starter mod
AndyBees
This pic shows where material is removed so the starter can be used with the larger 228mm flywheel.

Edit: Since this pic, I installed an adapter and used a TDI engine starter .... works great!

Also, I have installed a DMF using a larger splined Pilot Shaft to accept the TDI Clutch Disc... I highly recommend the DMF...


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Vanagon Diesel Starter
Posted: Fri May 12, 2017 3:26 am
Size: 600x450   Views: 22
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Vanagon Diesel Starter
AndyBees
This is a pic of the modified starter to fit the later model 228mm Fly Wheel

Edit: Since this pic, I installed an adapter and used a TDI engine starter .... works great!

Also, I have installed a DMF using a larger splined Pilot Shaft to accept the TDI Clutch Disc... I highly recommend the DMF...


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TDI OE oil pan
Posted: Sun Apr 23, 2017 12:52 pm
Size: 600x450   Views: 31
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TDI OE oil pan
AndyBees
This a pic of the TDI OE oil pan cut after the mod mark-up to be used in a 50 degree mount in a Vanagon. In this pic you can see the oil pump sprocket.

Note: When doing a 50 degree mount don't forget to re-align the oil pick-up tube!


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TDI OE oil pan
Posted: Sun Apr 23, 2017 12:51 pm
Size: 600x450   Views: 11
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TDI OE oil pan
AndyBees
This a pic of the TDI OE oil pan mod cut after mark-up to be used in a 50 degree mount in a Vanagon. The arc is the approximate diameter of the sprocket cog for the oil pump.

Note: When doing a 50 degree mount don't forget to re-align the oil pick-up tube!


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TDI OE Oil Pan
Posted: Sun Apr 23, 2017 12:49 pm
Size: 600x450   Views: 11
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TDI OE Oil Pan
AndyBees
This a pic of the TDI OE oil pan mod mark-up for cutting to be used in a 50 degree mount in a Vanagon.

Note: When doing a 50 degree mount don't forget to re-align the oil pick-up tube!


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