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Sliding Window
Posted: Sun Jul 22, 2018 10:26 am
Size: 640x235   Views: 10
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Sliding Window
Tcash


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Sliding Window
Posted: Sun Jul 22, 2018 10:26 am
Size: 640x221   Views: 7
Rating: 1
Sliding Window
Tcash


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Sliding Window
Posted: Sun Jul 22, 2018 10:26 am
Size: 547x640   Views: 7
Rating: 1
Sliding Window
Tcash


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Sliding Window
Posted: Sun Jul 22, 2018 10:26 am
Size: 468x640   Views: 5
Rating: 1
Sliding Window
Tcash


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BA6 belly pan
Posted: Sun Jul 22, 2018 9:16 am
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Rating: 1
BA6 belly pan
Tcash


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NOS 211 298 053 Tail Pipe Mounting Kit
Posted: Sun Jul 22, 2018 9:12 am
Size: 640x480   Views: 21
Rating: 1
NOS 211 298 053 Tail Pipe Mounting Kit
Tcash


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1975 fuel injection system
Posted: Sun Jul 22, 2018 9:01 am
Size: 640x636   Views: 13
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1975 fuel injection system
Tcash
Not pictured: EGR Valve, Double Relay wiring harness


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022 906 021 L
Posted: Sun Jul 22, 2018 8:53 am
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022 906 021 L
Tcash


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Front Bike Rack
Posted: Thu Jul 19, 2018 7:09 am
Size: 640x426   Views: 16
Rating: 1
Front Bike Rack
Tcash


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 5:32 pm
Size: 640x480   Views: 8
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1968-72 Steering Box Replacement
Tcash
3.a With a 1/4" straight blade screwdriver, remove the two screws from the steering column cap. This allowed me just enough room to get the steering flange off the Steering box.
41. With a 1/4" straight blade screwdriver, install the two screws from the steering column cap.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:22 am
Size: 640x480   Views: 13
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1968-72 Steering Box Replacement
Tcash
1. Tools L>R: 1/2" & 3/8" drive torque wrench, 1/2" & 3/8" ratchet, 3" & 6" 3/8" drive extensions, 13mm & 17mm 3/8" drive sockets, 30mm (1 3/16") 1/2" drive socket, Pin alignment tool that is not a punch, 1/4" straight blade & #3 screwdriver, 13mm Box end wrench, 13mm combination wrench, Needle nose pliers, Cotter pin extractor, Ball peen hammer.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:22 am
Size: 640x480   Views: 12
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1968-72 Steering Box Replacement
Tcash
2. Tools: OTC 8150 Large Pitman (drop) Arm Puller, 1/2" drive 22mm socket, 1/2" drive ratchet


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:20 am
Size: 640x480   Views: 9
Rating: 1
1968-72 Steering Box Replacement
Tcash
3. Jack up one side of the vehicle and place a jack stand under the front Beam on that side. Note: the jack stands are placed inward slightly to miss the grease fittings located on the back of the Beam. Lower the jack slightly, to put the weight of the vehicle on the jack stand. Now shake the vehicle, to be sure it is secure on the jack stand. Move to the other side and repeat the procedure.
42. While you have the grease gun out give the five grease fittings on the front Beam a few pumps. Remember I said to note where the jack stand was.
[img]https://www.thesamba.com/vw/archives/manuals/71bus/page52.jpg[/img]
Remove the jack stands in the reverse order of #3.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:18 am
Size: 640x480   Views: 30
Rating: 1
1968-72 Steering Box Replacement
Tcash
3.a With 1/4" straight blade screwdriver, remove the two Steering column lower cap screws.
41. With 1/4" straight blade screwdriver, install the two Steering column lower cap screws.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:17 am
Size: 640x480   Views: 10
Rating: 1
1968-72 Steering Box Replacement
Tcash
4. Note: I elected not to separate the Drag link from the Drop arm. First lets remove the Drop arm. If you can't get that off the Steering box is not coming out. Note: I had been spraying all the fasteners with Rust Penetrant for a couple of weeks in advance in preparation for removing the Steering box.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:17 am
Size: 640x480   Views: 9
Rating: 1
1968-72 Steering Box Replacement
Tcash
5. Use needle nose pliers straighten the ends of the Cotter pin.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:17 am
Size: 640x480   Views: 11
Rating: 1
1968-72 Steering Box Replacement
Tcash
6. Remove the Cotter pin with the Extractor tool or Needle nose pliers and a Hammer.
[img]https://www.thesamba.com/vw/gallery/pix/1802346.jpg[/img]
[img]https://www.thesamba.com/vw/gallery/pix/1802345.jpg[/img]


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:17 am
Size: 640x480   Views: 6
Rating: 1
1968-72 Steering Box Replacement
Tcash
Added to 6.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
Size: 480x640   Views: 7
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1968-72 Steering Box Replacement
Tcash
7. Use 30mm socket with 1/2" drive ratchet. Remove the Drop arm Nut.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
Size: 640x480   Views: 8
Rating: 1
1968-72 Steering Box Replacement
Tcash
7a. An Adjustable Spanner can be used. But keep in mind, this Nut can have as much as 80 Ft/lbs of torque on it and be rusted in place. I had been spraying the fasteners with rust penetrant for 2 weeks in advance. Don't round the nut off, go beg borrow or buy a 30mm (1 3/16") socket.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
8. Note: the Alignment marks on the Drop arm shaft and the Drop arm.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
9. Position the OTC 8150 puller.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
Size: 480x640   Views: 8
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1968-72 Steering Box Replacement
Tcash
10. Pull the Drop arm with the otc 8150 puller, 22mm socket and 1/2" drive ratchet. Remember I presoaked for two weeks.
Note: a 1/2" Impact driver works best for those stubborn arms. In conjunction with the old plumbers trick to break the rust ring.
[img]https://www.thesamba.com/vw/gallery/pix/1178486.jpg[/img]


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
Size: 640x480   Views: 7
Rating: 1
1968-72 Steering Box Replacement
Tcash
11. Remove the Steering box flange, Pinch bolt and Nut, using Two 13mm wrenches.
[img]https://www.thesamba.com/vw/gallery/pix/1802337.jpg[/img]
[img]https://www.thesamba.com/vw/gallery/pix/1802336.jpg[/img]


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
Added to 11.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
12. Steering box flange Pinch Bolt completely removed. Push the Steering coupler with flange straight up. It may take some prying?
Position it to the right of the Steering box shaft.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
13. Using 17mm socket, 6" extension and 3/8" drive Ratchet. Remove the three steering box mounting bolts at 10,2, and 5 o'clock.
Loosen the mounting bolt located at 7 o'clock until it can easily be removed by hand.
The loose bolt at 7 o'clock will stop the steering box from falling out on your head. Stranger things have happened.
[img]https://www.thesamba.com/vw/gallery/pix/1802334.jpg[/img]
[img]https://www.thesamba.com/vw/gallery/pix/1802333.jpg[/img]


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
Added to 13.
31.b Bolt installed loosely to hold Steer box in place.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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Rating: 1
1968-72 Steering Box Replacement
Tcash
14. With one hand supporting the Steering box remove the last mounting bolt. Push the Coupler with flange up out of the way, rest it on the right half of the shaft if you have to. Now pull the Steering box straight out.
31.a Slide the Steer box back in, install one of the bolts loosely to hold it in place.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
15. Steering box removed.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
16. Clean the Steering box mating surface and area around it. This will make installation easier as well as leak detection in the future.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
Size: 640x480   Views: 11
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1968-72 Steering Box Replacement
Tcash
17. Compare the New steering box to the old one. Mounting bolt holes in the same locations, Worm and Peg shaft splines are the same.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
Size: 640x480   Views: 6
Rating: 1
1968-72 Steering Box Replacement
Tcash
18. Note the rubber Worm spindle cap with the nipple on it and the raised Centering mark cast into the Steering box. These where added June 1971. The New box is missing this and the Red fill plug.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:15 am
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1968-72 Steering Box Replacement
Tcash
19. Note the Nipple on the Worm spindle cap is at 9 o'clock and the relief for the pinch bolt in the Worm shaft is at 12 0'clock.
Spray and clean the Worm spindle splines and Gently pry the Worm spindle cap up high enough to get your fingers under it and pull it off, carefully.
[img]https://www.thesamba.com/vw/gallery/pix/1802316.jpg[/img]
[img]https://www.thesamba.com/vw/gallery/pix/1802327.jpg[/img]


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 10
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1968-72 Steering Box Replacement
Tcash
Added to 19.


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211 415 109 Worm Spindle Cap June
Posted: Wed Jul 18, 2018 11:10 am
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211 415 109 Worm Spindle Cap June
Tcash
211 415 109 Worm Spindle Cap


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
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1968-72 Steering Box Replacement
Tcash
19a. Hefty C-clip.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
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1968-72 Steering Box Replacement
Tcash
20. Worm spindle cap installation.
Rotate the Worm shaft Clockwise until it stops, make a mark in alignment with the Centering hump cast into the steer box case.
Rotate the Worm shaft Counter clockwise until it stops and make a mark aligned with the Centering hump.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
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1968-72 Steering Box Replacement
Tcash
21. Now turn the Worm shaft Clockwise half of the rotation from stop to stop. This is where you end up. Note the Centering hump is located in the middle of the two marks.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
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1968-72 Steering Box Replacement
Tcash
22. Align the Worm spindle cap and push it on with your fingers.


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Steering Box Lube Penrite
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 11
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Steering Box Lube Penrite
Tcash
One blob put in the refrigerator and brought down to 40*F
Second blob applied on 40*F plate at 75*F ambient Temp.
5 minute race results.


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Steering Box Lube Penrite
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 8
Rating: 1
Steering Box Lube Penrite
Tcash
One blob put in the refrigerator and brought down to 40*F
Second blob applied on 40*F plate at 75*F ambient Temp.
5 minute race results.


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Steering Box Lube Penrite
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 8
Rating: 1
Steering Box Lube Penrite
Tcash
One blob put in the refrigerator and brought down to 40*F
Second blob applied on 40*F plate at 75*F ambient Temp.
5 minute race results.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
Size: 480x640   Views: 12
Rating: 1
1968-72 Steering Box Replacement
Tcash
23. Time for some Steering box lube. What ever you chose you will need 9 2/3 oz (285.87 ml).
More Lube information located here.
Link = https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight=


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 10
Rating: 1
1968-72 Steering Box Replacement
Tcash
24. Injected using this multi fit nozzle I got from my Friendly Local Auto Parts Store.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
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1968-72 Steering Box Replacement
Tcash
25. Piercing the air bubbles all the time.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 8
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1968-72 Steering Box Replacement
Tcash
26. 20 minutes later, full to the brim.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 13
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1968-72 Steering Box Replacement
Tcash
27. Ok time for lunch. Shrimp fried rice made by my lovely wife, with a salad of Iceberg lettuce, Union slices, Julienned carrots, lightly drizzled with The olive bar black currant balsamic, with a splash of Red wine vinegar, topped with Parmesan Romano & Asiago cheese. Paired with Lemon water. For desert a half a Watermelon. Eaten with a couple of AFM flap opening tools.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 8
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1968-72 Steering Box Replacement
Tcash
28. Back from lunch and my afternoon nap. 2 hrs have gone by and the Steering box lube is still at full brim.


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1968-72 Steering Box Replacement
Posted: Wed Jul 18, 2018 11:10 am
Size: 640x480   Views: 8
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1968-72 Steering Box Replacement
Tcash
29. Note the tension Spring and O-ring on the fill plug.


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