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self-threading stud
Posted: Thu Nov 26, 2020 5:00 pm
Size: 769x577   Views: 8
Rating: Not rated
self-threading stud
gears
Under the right conditions, the early style joining stud can self-thread forward, allowing the quill shaft to come loose.


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Rear shock housing
Posted: Sat Nov 07, 2020 7:31 pm
Size: 810x1080   Views: 5
Rating: Not rated
Rear shock housing
gears
.. for barndoor


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Rear shock housing
Posted: Sat Nov 07, 2020 7:31 pm
Size: 810x1080   Views: 6
Rating: Not rated
Rear shock housing
gears
.. for barndoor


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GT 2nd gears
Posted: Thu Oct 08, 2020 7:07 pm
Size: 1600x1200   Views: 5
Rating: Not rated
GT 2nd gears
gears
Replaceable engagement teeth / synchro cone


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GT Syncro gears
Posted: Thu Oct 08, 2020 7:07 pm
Size: 1600x1200   Views: 7
Rating: Not rated
GT Syncro gears
gears
.. now REM polished


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GT Syncro gears
Posted: Thu Oct 08, 2020 7:07 pm
Size: 1600x1200   Views: 3
Rating: Not rated
GT Syncro gears
gears
.. now REM polished


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GT 2nd gear
Posted: Thu Oct 08, 2020 7:07 pm
Size: 1600x1200   Views: 3
Rating: Not rated
GT 2nd gear
gears
Replaceable engagement teeth / synchro cone


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Straight-Cut 4th Gear
Posted: Thu Oct 08, 2020 7:04 pm
Size: 1600x1200   Views: 4
Rating: Not rated
Straight-Cut 4th Gear
gears
Straight-cut gear eliminates erosion of mainshaft ball bearing inner race.


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GT Gear splines
Posted: Sat May 30, 2020 11:49 am
Size: 576x432   Views: 6
Rating: Not rated
GT Gear splines
gears
GT gears utilize Porsche-style splines for synchro cone attachment. This is far stronger than welding.


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Broken 4th gear
Posted: Sat May 30, 2020 7:13 am
Size: 1600x1200   Views: 5
Rating: Not rated
Broken 4th gear
gears
Synchro cone ripped from 4th gear idler


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Cracked Synchro Rings
Posted: Sat May 30, 2020 6:28 am
Size: 1600x1200   Views: 8
Rating: Not rated
Cracked Synchro Rings
gears
Cracked Synchro rings in TDi install


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Cracked Synchro Rings
Posted: Sat May 30, 2020 6:28 am
Size: 1600x1200   Views: 4
Rating: Not rated
Cracked Synchro Rings
gears
Cracked Synchro rings in TDi install


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Compromised Synchro parts
Posted: Fri May 29, 2020 11:22 am
Size: 1600x1200   Views: 6
Rating: Not rated
Compromised Synchro parts
gears
Indentation in brass synchro from vibrating key (abnormal TDi vibration)


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Compromised Synchro parts
Posted: Fri May 29, 2020 11:22 am
Size: 1600x1200   Views: 4
Rating: Not rated
Compromised Synchro parts
gears
Broken key


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Compromised Synchro parts
Posted: Fri May 29, 2020 11:22 am
Size: 1600x1200   Views: 4
Rating: Not rated
Compromised Synchro parts
gears
Indentation in brass from vibrating key


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Compromised Synchro parts
Posted: Fri May 29, 2020 11:22 am
Size: 1600x1200   Views: 0
Rating: Not rated
Compromised Synchro parts
gears
Nasty crack in key


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Compromised Synchro parts
Posted: Fri May 29, 2020 11:22 am
Size: 1600x1200   Views: 1
Rating: Not rated
Compromised Synchro parts
gears
Synchronizer parts compromised from abnormal TDi vibration


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Compromised Synchro parts
Posted: Fri May 29, 2020 11:22 am
Size: 1600x1200   Views: 2
Rating: Not rated
Compromised Synchro parts
gears
Crack on inside of key


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Compromised Synchro parts
Posted: Fri May 29, 2020 11:22 am
Size: 1600x1200   Views: 0
Rating: Not rated
Compromised Synchro parts
gears
Wear spot where wire clip was rubbing backside of key


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Compromised Synchro parts
Posted: Fri May 29, 2020 11:22 am
Size: 1600x1200   Views: 1
Rating: Not rated
Compromised Synchro parts
gears
Synchronizer parts compromised from abnormal TDi vibration


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destroyed parts
Posted: Thu May 28, 2020 8:18 pm
Size: 1600x1200   Views: 7
Rating: Not rated
destroyed parts
gears
TDi vibration cutting wire spring and breaking keys


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Broken Synchronizer bits
Posted: Thu May 28, 2020 8:16 pm
Size: 1600x1200   Views: 1
Rating: Not rated
Broken Synchronizer bits
gears
Synchronizer bits destroyed in short order by abnormal TDi vibration


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Broken Synchronizer bits
Posted: Thu May 28, 2020 8:16 pm
Size: 1600x1200   Views: 0
Rating: Not rated
Broken Synchronizer bits
gears
Synchronizer bits destroyed in short order by abnormal TDi vibration


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Synchronizer bits destroyed in short order by boosted TDi
Posted: Thu May 28, 2020 8:16 pm
Size: 1600x1200   Views: 0
Rating: Not rated
Synchronizer bits destroyed in short order by boosted TDi
gears
Synchronizer bits


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1st/2nd Operating Sleeve assembly
Posted: Thu May 28, 2020 8:02 pm
Size: 1600x1200   Views: 0
Rating: Not rated
1st/2nd Operating Sleeve assembly
gears
New Sleeve & hub for 1st & 2nd gear


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Spring & key interface
Posted: Thu May 28, 2020 8:02 pm
Size: 1600x1200   Views: 2
Rating: Not rated
Spring & key interface
gears
Wire spring holding key in place


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R Gear anomaly
Posted: Fri May 22, 2020 8:50 am
Size: 1600x1200   Views: 14
Rating: Not rated
R Gear anomaly
gears
This bump on Reverse gear causes problems ..


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R Gear anomaly
Posted: Fri May 22, 2020 8:50 am
Size: 1600x1200   Views: 19
Rating: Not rated
R Gear anomaly
gears
This bump on Reverse gear causes problems ..


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2nd gear anomaly
Posted: Thu May 21, 2020 11:14 am
Size: 1600x1200   Views: 29
Rating: Not rated
2nd gear anomaly
gears
Imperfection on 2nd gear teeth requires dremel work


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2nd gear anomaly
Posted: Thu May 21, 2020 11:14 am
Size: 1600x1200   Views: 15
Rating: Not rated
2nd gear anomaly
gears
Imperfection on 2nd gear teeth requires dremel work


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1st gear anomaly
Posted: Thu May 21, 2020 11:13 am
Size: 1600x1200   Views: 20
Rating: Not rated
1st gear anomaly
gears
1st gear imperfection causes MAJOR thumping in all gears


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1st gear anomaly
Posted: Thu May 21, 2020 11:13 am
Size: 1600x1200   Views: 15
Rating: Not rated
1st gear anomaly
gears
1st gear imperfection causes MAJOR thumping in all gears


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356 / Early VW Splitcase LSD Internals
Posted: Thu May 21, 2020 7:51 am
Size: 1600x1277   Views: 38
Rating: Not rated
356 / Early VW Splitcase LSD Internals
gears
Internals for 356 LSD


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356 / Early VW Splitcase LSD
Posted: Sun May 17, 2020 5:51 pm
Size: 805x635   Views: 22
Rating: Not rated
356 / Early VW Splitcase LSD
gears
True plate style LSD for 356 & Splitcase VW


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GT 094/4WD LSD rendering
Posted: Sun May 10, 2020 6:24 pm
Size: 922x626   Views: 1
Rating: Not rated
GT 094/4WD LSD rendering
gears
Rendering for 094/4WD plate style (true) LSD


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GT 094/4WD LSD rendering
Posted: Sun May 10, 2020 6:24 pm
Size: 760x616   Views: 0
Rating: Not rated
GT 094/4WD LSD rendering
gears
Rendering for 094/4WD plate style (true) LSD


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BAE Bug
Posted: Sun May 10, 2020 6:43 am
Size: 989x1385   Views: 69
Rating: Not rated
BAE Bug
gears
Turbo Bob ran the baddest Bug in the '80s. Handling was unpredictable, so driving the BAE Bug required huge cajones.


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Alex Job Racing
Posted: Sun May 10, 2020 6:37 am
Size: 1523x941   Views: 15
Rating: Not rated
Alex Job Racing
gears
The ALMS series points leader gladly ran the GT sticker without ANY sponsorship consideration.


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GT 094/4WD TBD Rendering
Posted: Thu May 07, 2020 4:42 pm
Size: 836x690   Views: 1
Rating: Not rated
GT 094/4WD TBD Rendering
gears
GT 094/4WD TBD Rendering


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GT 094/4WD TBD Rendering
Posted: Thu May 07, 2020 4:42 pm
Size: 694x611   Views: 1
Rating: Not rated
GT 094/4WD TBD Rendering
gears
GT 094/4WD TBD Rendering


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PDK LSD
Posted: Tue May 05, 2020 1:18 pm
Size: 480x640   Views: 9
Rating: Not rated
PDK LSD
gears
Factory PDK LSD w/ oiling holes


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Added oiling grooves
Posted: Sat May 02, 2020 10:06 am
Size: 1600x1200   Views: 4
Rating: Not rated
Added oiling grooves
gears
Adding oiling grooves to 091/1 Vanagon 4th gear unfortunately does nothing to cure oscillating wear caused by loading, cocking, and mechanical precession.


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Tip wear
Posted: Sat May 02, 2020 9:37 am
Size: 1600x1200   Views: 4
Rating: Not rated
Tip wear
gears
Lopsided gear wear due to severe load cocking of helical 4th gear in an overpowered (conversion engine) Vanagon.


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GT diff types
Posted: Thu Apr 30, 2020 5:53 am
Size: 1187x1600   Views: 24
Rating: Not rated
GT diff types
gears
GT differential types for 915/930 Porsche


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Radial Thrust brg
Posted: Thu Apr 23, 2020 7:16 am
Size: 1600x1200   Views: 20
Rating: Not rated
Radial Thrust brg
gears
Thrust bearing for pinion shaft serves as "back up" for pinion bearing, and preserves Low gear, should the pinion bearing ever fail.


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4th gear bearings
Posted: Wed Apr 22, 2020 5:33 pm
Size: 1600x1200   Views: 7
Rating: Not rated
4th gear bearings
gears
standard 094 bearing alongside 091 adapter bearing


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Converted fixed gear
Posted: Wed Apr 22, 2020 5:13 pm
Size: 1600x1582   Views: 9
Rating: Not rated
Converted fixed gear
gears
091/1 fixed gear converted to 091 with a bonded step washer.


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Bumpy 091/1 mainshaft
Posted: Wed Apr 22, 2020 10:24 am
Size: 1600x1200   Views: 30
Rating: Not rated
Bumpy 091/1 mainshaft
gears
Close inspection shows why this mainshaft caused a bumpy feel. Every one of the 1st gear teeth on all 5 OE factory mainshafts have the same imperfection.


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No wear
Posted: Wed Apr 22, 2020 8:27 am
Size: 1600x1200   Views: 4
Rating: Not rated
No wear
gears
No wear on thrust surface when a straight-cut 4th gear is used instead of a helical-cut gear.


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Low wear
Posted: Wed Apr 22, 2020 8:26 am
Size: 1600x1200   Views: 9
Rating: Not rated
Low wear
gears
Very little wear and good wear pattern on used straight-cut 4th gear


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