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AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:38 pm
Size: 800x599   Views: 10
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:38 pm
Size: 800x599   Views: 15
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:37 pm
Size: 800x599   Views: 8
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:37 pm
Size: 800x599   Views: 6
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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In 68-79 Bus - Other Models
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AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:37 pm
Size: 800x599   Views: 6
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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From telford dorr Rows Grid   
In 68-79 Bus - Other Models
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Forum code:
 
AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:37 pm
Size: 800x599   Views: 10
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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In 68-79 Bus - Other Models
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Forum code:
 
AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:37 pm
Size: 800x599   Views: 8
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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From telford dorr Rows Grid   
In 68-79 Bus - Other Models
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Forum code:
 
AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:37 pm
Size: 800x599   Views: 10
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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From telford dorr Rows Grid   
In 68-79 Bus - Other Models
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Forum code:
 
AL75X Late type 2 / Type 4 Alternator Innards
Posted: Mon Apr 30, 2018 7:37 pm
Size: 800x599   Views: 8
Rating: Not rated
AL75X Late type 2 / Type 4 Alternator Innards
telford dorr
These pics show the diodes inside the alternator.


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Alternator Test Stand
Posted: Fri Apr 27, 2018 2:51 pm
Size: 599x800   Views: 8
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Alternator Test Stand
telford dorr
These show the finished T4 type alternator adapter for my generator/alternator test stand. The fixture holds both an alternator and its regulator.


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Alternator Test Stand
Posted: Fri Apr 27, 2018 2:51 pm
Size: 800x599   Views: 14
Rating: Not rated
Alternator Test Stand
telford dorr
This shows my generator test stand with a type 4 alternator holder added. It holds both an alternator and regulator, allowing both to be tested as a group.


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Alternator Test Stand
Posted: Wed Apr 25, 2018 8:52 pm
Size: 800x599   Views: 18
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Alternator Test Stand
telford dorr
This shows my generator test stand with a type 4 alternator holder added. It holds both an alternator and regulator, allowing both to be tested as a group.


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Terminal Issues
Posted: Fri Apr 13, 2018 1:41 pm
Size: 800x599   Views: 9
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Terminal Issues
telford dorr
This pic shows a terminal forcefully pilled out of a terminal block, and the areas of damage.


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Interstate VW
Posted: Wed Jan 24, 2018 3:11 pm
Size: 1017x856   Views: 25
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Interstate VW
telford dorr
Another view Interstate VW, Lake Elsinore, CA


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Interstate VW
Posted: Wed Jan 24, 2018 2:37 pm
Size: 1600x525   Views: 18
Rating: Not rated
Interstate VW
telford dorr
photo of Interstate VW, Lake Elsinore, CA


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Led Instrument Panel Upgrade
Posted: Tue Sep 19, 2017 6:10 pm
Size: 800x599   Views: 33
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Led Instrument Panel Upgrade
telford dorr
Here's some pics of the tach LED bulbs (official VDO - ouch!) and the dash lit up


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Led Instrument Panel Upgrade
Posted: Tue Sep 19, 2017 6:10 pm
Size: 800x599   Views: 20
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Led Instrument Panel Upgrade
telford dorr
Here's some pics of the tach LED bulbs (official VDO - ouch!) and the dash lit up


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LED Instrument Panel Upgrade
Posted: Sat Aug 19, 2017 6:46 pm
Size: 800x599   Views: 8
Rating: Not rated
LED Instrument Panel Upgrade
telford dorr
These pics show a flexible LED strip installed in a Bay bus instrument housing. The LEDs used are Pilot CZ-3143W 2 per package, only 1 needed, Pep Boys). Working on a dimmer module which uses the original headlight switch as a control input.


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LED Instrument Panel Upgrade
Posted: Sat Aug 19, 2017 6:46 pm
Size: 800x599   Views: 11
Rating: Not rated
LED Instrument Panel Upgrade
telford dorr
These pics show a flexible LED strip installed in a Bay bus instrument housing. The LEDs used are Pilot CZ-3143W 2 per package, only 1 needed, Pep Boys). Working on a dimmer module which uses the original headlight switch as a control input.


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LED Instrument Panel Upgrade
Posted: Sat Aug 19, 2017 6:46 pm
Size: 800x599   Views: 11
Rating: Not rated
LED Instrument Panel Upgrade
telford dorr
These pics show a flexible LED strip installed in a Bay bus instrument housing. The LEDs used are Pilot CZ-3143W 2 per package, only 1 needed, Pep Boys). Working on a dimmer module which uses the original headlight switch as a control input.


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Forum code:
 
LED Instrument Panel Upgrade
Posted: Sat Aug 19, 2017 6:46 pm
Size: 800x599   Views: 10
Rating: Not rated
LED Instrument Panel Upgrade
telford dorr
These pics show a flexible LED strip installed in a Bay bus instrument housing. The LEDs used are Pilot CZ-3143W 2 per package, only 1 needed, Pep Boys). Working on a dimmer module which uses the original headlight switch as a control input.


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In Parts/Accessories - 68-up Bus
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Hella 12 Volt 9 Pin Flasher Module
Posted: Sat Jul 15, 2017 1:41 pm
Size: 1600x1197   Views: 16
Rating: Not rated
Hella 12 Volt 9 Pin Flasher Module
telford dorr
This is a very well made unit (way better than most). It has a removable cover, and is easy to service. If you have one, consider it a premium quality unit.


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Hella 12 Volt 9 Pin Flasher Module
Posted: Sat Jul 15, 2017 1:41 pm
Size: 1600x1197   Views: 11
Rating: Not rated
Hella 12 Volt 9 Pin Flasher Module
telford dorr
This is a very well made unit (way better than most). It has a removable cover, and is easy to service. If you have one, consider it a premium quality unit.


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From telford dorr Rows Grid   
In Parts/Accessories - 68-up Bus
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Forum code:
 
Hella 12 Volt 9 Pin Flasher Module
Posted: Sat Jul 15, 2017 1:40 pm
Size: 1600x1197   Views: 10
Rating: Not rated
Hella 12 Volt 9 Pin Flasher Module
telford dorr
This is a very well made unit (way better than most). It has a removable cover, and is easy to service. If you have one, consider it a premium quality unit.


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From telford dorr Rows Grid   
In Parts/Accessories - 68-up Bus
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Forum code:
 
Hella 12 Volt 9 Pin Flasher Module
Posted: Sat Jul 15, 2017 1:40 pm
Size: 1600x1197   Views: 11
Rating: Not rated
Hella 12 Volt 9 Pin Flasher Module
telford dorr
This is a very well made unit (way better than most). It has a removable cover, and is easy to service. If you have one, consider it a premium quality unit.


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From telford dorr Rows Grid   
In Parts/Accessories - 68-up Bus
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German Equiv. Crimp Terminals
Posted: Tue Jun 06, 2017 5:19 pm
Size: 1600x1197   Views: 8
Rating: Not rated
German Equiv. Crimp Terminals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


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Ignition Switch Internals
Posted: Wed May 24, 2017 8:42 pm
Size: 1600x1197   Views: 14
Rating: Not rated
Ignition Switch Internals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


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Ignition Switch Internals
Posted: Wed May 24, 2017 8:42 pm
Size: 1600x1197   Views: 6
Rating: Not rated
Ignition Switch Internals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


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Ignition Switch Internals
Posted: Wed May 24, 2017 8:42 pm
Size: 1600x1197   Views: 5
Rating: Not rated
Ignition Switch Internals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


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Ignition Switch Internals
Posted: Wed May 24, 2017 8:42 pm
Size: 1600x1197   Views: 4
Rating: Not rated
Ignition Switch Internals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


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Ignition Switch Internals
Posted: Wed May 24, 2017 8:42 pm
Size: 1600x1197   Views: 6
Rating: Not rated
Ignition Switch Internals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


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Forum code:
 
Ignition Switch Internals
Posted: Wed May 24, 2017 8:42 pm
Size: 1600x1197   Views: 4
Rating: Not rated
Ignition Switch Internals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


View other images:
From telford dorr Rows Grid   
In Parts/Accessories - 68-up Bus
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Forum code:
 
Ignition Switch Internals
Posted: Wed May 24, 2017 8:42 pm
Size: 1600x1197   Views: 3
Rating: Not rated
Ignition Switch Internals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


View other images:
From telford dorr Rows Grid   
In Parts/Accessories - 68-up Bus
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Forum code:
 
Ignition Switch Internals
Posted: Wed May 24, 2017 8:42 pm
Size: 1600x1197   Views: 4
Rating: Not rated
Ignition Switch Internals
telford dorr
These pics show the internals of a 1971 bus type ignition switch, describing damage caused by heat. With some careful rework, a damaged switch may be able to be repaired enough to allow the velicle to be driven to a place where more permanent repairs can be made.


View other images:
From telford dorr Rows Grid   
In Parts/Accessories - 68-up Bus
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Forum code:
 
German Equiv. Crimp Terminals
Posted: Thu Mar 30, 2017 10:14 pm
Size: 1600x1197   Views: 23
Rating: Not rated
German Equiv. Crimp Terminals
telford dorr
These pics show common AMP "F" crimp terminals as used on OEM wiring harnesses in VW's. These include the current (as of 4/2017) Digikey part numbers for quantity 1 orders. See http://www.digikey.com for more info.
Note: non-piggyback terminals have the retaining tab to keep the pin in the OEM plastic housings.


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German Equiv. Crimp Terminals
Posted: Thu Mar 30, 2017 10:14 pm
Size: 1600x1197   Views: 33
Rating: Not rated
German Equiv. Crimp Terminals
telford dorr
These pics show common AMP "F" crimp terminals as used on OEM wiring harnesses in VW's. These include the current (as of 4/2017) Digikey part numbers for quantity 1 orders. See http://www.digikey.com for more info.
Note: non-piggyback terminals have the retaining tab to keep the pin in the OEM plastic housings.


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Cam Bearing Failure
Posted: Fri Jan 20, 2017 4:45 pm
Size: 800x599   Views: 21
Rating: Not rated
Cam Bearing Failure
telford dorr
This pic shows the left middle cam bearing out of a stock type 1 engine installed in a '71 bus. The curious thing is that the right half of the bearing was fine. The engine has a full-flow filter setup.


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AL82 Alternator Hack
Posted: Sun Jan 08, 2017 6:13 pm
Size: 1600x1197   Views: 26
Rating: Not rated
AL82 Alternator Hack
telford dorr
This is how you can convert an internally regulated alternator to an externally regulated one. Why do this? Well, for a start, it puts the regulator somewhere you can get at it without dropping the engine...

NOTE: NOT FOR PURISTS! Avert your eyes now...


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AL82 Alternator Hack
Posted: Sun Jan 08, 2017 6:12 pm
Size: 1600x1197   Views: 16
Rating: Not rated
AL82 Alternator Hack
telford dorr
This is how you can convert an internally regulated alternator to an externally regulated one. Why do this? Well, for a start, it puts the regulator somewhere you can get at it without dropping the engine...

NOTE: NOT FOR PURISTS! Avert your eyes now...


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AL82 Alternator Hack
Posted: Sun Jan 08, 2017 6:12 pm
Size: 1600x1197   Views: 16
Rating: Not rated
AL82 Alternator Hack
telford dorr
This is how you can convert an internally regulated alternator to an externally regulated one. Why do this? Well, for a start, it puts the regulator somewhere you can get at it without dropping the engine...

NOTE: NOT FOR PURISTS! Avert your eyes now...


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From telford dorr Rows Grid   
In Parts/Accessories - Other
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Ford Starter Relay
Posted: Thu Nov 03, 2016 11:41 am
Size: 1000x1000   Views: 21
Rating: Not rated
Ford Starter Relay
telford dorr
This is recommended as a "hot start" relay over a regular Bosch cube relay, as it can handle much more current and is designed for the purpose.

Connections:
- left lug = battery
- left screw = start signal from ignition switch
- right screw = unused
- Right lug = signal to starter solenoid
- relay mounting ears = ground


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Electronic Fuel Gauge Voltage Regulator
Posted: Thu Nov 03, 2016 11:04 am
Size: 1100x850   Views: 26
Rating: Not rated
Electronic Fuel Gauge Voltage Regulator
telford dorr
This circuit is a non-adjustable version of a previous circuit. It uses 1% metal film resistors (source: Digikey, Mouser) for accuracy and stability. It's advantage over the mechanical and zener versions of the stock regulator are (1) no stereo noise, and (2) cooler running (less heat).


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Aftermarket Fuel Gauge Voltage Regulator
Posted: Tue Nov 01, 2016 5:51 pm
Size: 1096x548   Views: 161
Rating: Not rated
Aftermarket Fuel Gauge Voltage Regulator
telford dorr
This is the schematic of the aftermarket voltage regulator being sold for use on late bay buses.


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Aftermarket Fuel Gauge Voltage Regulator Fix
Posted: Tue Nov 01, 2016 4:58 pm
Size: 1600x599   Views: 72
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Aftermarket Fuel Gauge Voltage Regulator Fix
telford dorr
This pic shows where to solder the rivet and metal parts together to eliminate flaky operation.


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Sensor data with correction resistor
Posted: Tue Oct 25, 2016 6:11 pm
Size: 750x402   Views: 15
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Sensor data with correction resistor
telford dorr
This shows a comparison of the DougB TS2 sensor with paralleled correction resistor vs a VW OEM TS2 sensor. Looks pretty close to me...


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Sensor, corrected
Posted: Tue Oct 25, 2016 6:01 pm
Size: 237x385   Views: 11
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Sensor, corrected
telford dorr
By paralleling the DougB sensor with a 33,000 ohm resistor, the value can be brought much closer to the VW OEM sensor - probably close enough, except for maybe artic conditions. Certainly much better than just shorting the sensor wire to ground...


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TS2 sensor test method
Posted: Tue Oct 25, 2016 5:31 pm
Size: 1600x1197   Views: 19
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TS2 sensor test method
telford dorr
Two ohmmeters were used (one for each sensor). The temp meter probe went into an oil-filled well between the sensors.


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DougB vs VW OEM TS2 sensor test
Posted: Tue Oct 25, 2016 5:17 pm
Size: 968x424   Views: 92
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DougB vs VW OEM TS2 sensor test
telford dorr
This shows the raw data and plot of the sensor DougB came up with compared to a NLA VW TS2 sensor. The data was gathered twice - once warming it up, then cooling it down. The important thing here is the difference between the two sensors, not the absolute temperature values.


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TS2 sensor test fixture
Posted: Sun Oct 23, 2016 1:45 pm
Size: 1600x1197   Views: 57
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TS2 sensor test fixture
telford dorr
This fixture is for plotting the resistance curve of a TS2 FI head temp sensor.


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Minimum Wiring to Run Engine
Posted: Tue Sep 06, 2016 11:55 am
Size: 1600x957   Views: 28
Rating: Not rated
Minimum Wiring to Run Engine
telford dorr
This schematic shows the absolute minimum wiring needed to run an engine. This id for a 1970 bus, but is typical. If you have FI, then it's not so easy (but still doable).


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