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Redfox86 Sat Oct 12, 2024 11:13 pm

It’s always good when you can build a car like this and do it right first time. On my car I’ll have to strip the interior out to fit sound mat but luckily it’s not too big a job.

For your window seals you could always create a hot box by placing them in a box or container of some sort and directing a fan heater at them to soften them up.

slave1pilot Sun Oct 13, 2024 11:24 am

It’s been around 100 degrees F here the past few months
We finally get Autumn weather at the wrong time lol
Today the sun is out and it’s supposed to be mid 80’s so I’m out there at it again

slave1pilot Sun Oct 13, 2024 3:48 pm

Today I was able to install the new seals and chrome with my wife’s help




That’s a huge step forward for me
Now I can finish up other stuff that was waiting like the radio , wipers, and the rest of the dash controls

Busstom Sun Oct 13, 2024 5:42 pm

Windaz look great, EZ PZ.

slave1pilot Sat Oct 19, 2024 7:26 pm

Since I got the windshield installed, I was finally able to install the wiper motor et al.



With the wiper motor in place, I could also install the wiper switch and headlight switch

You’ll notice the sapphire I is installed , but it is not functional
You may also notice that the new steering wheel came in from JBugs and that was installed
It’s pretty nice
With the dash and wiring well underway , I noved to the doors so I can close off the cabin
I started with the passenger door

And literally stripped it completely


I then did the same with the driver door

That one didn’t go so well

There is a big section of body filler in the bottom corner
So I stripped that off with a wire wheel to reveal this


It’s pretty bad
And the b post is kinda banged up
I may replace this door again
For now, I’ll continue in the passenger side

slave1pilot Sun Oct 20, 2024 5:34 pm

Started to work the “good” door


More blocking to do , but it’s shaping up

slave1pilot Sun Nov 03, 2024 4:55 pm

The other doors are too much work
So…
I sourced replacements (yes, again lol)

These are really straight and have minimal rust
They are primered and stripped .
They look to be original metallic teal blue, but that’s not even a VW Color
They even have markings


Anyway, it’s gotta go so I can see what I’m dealing with
I applied the aircraft stripper






And the driver side



They look pretty good
I still have to clean up the inside of the doors
But at least it’s progress

slave1pilot Sun Nov 10, 2024 2:29 pm

Small update
But lots of elbow grease to get here

It’s hard to tell, but they are back down to bare metal
Applying a little filler heat and there and then some priming next weekend
It’s supposed to rain tomorrow or I’d do it then

slave1pilot Sat Nov 16, 2024 7:54 pm

Epoxy primer today on a few parts



Temps were colder than I like
The other paint booth was full so o had to use the one without heat
It’ll be fine, it’s just the first step
Sanding ,sealer, and color still to come

slave1pilot Thu Nov 28, 2024 5:32 pm

After a week of raining , I decided to change out that firewall insulation that I had installed backwards several weeks ago
Started here


Took off the top part of the engine to access them


And then installed some nice waffle print insulation


I am much much happier with these

Rome Thu Nov 28, 2024 7:01 pm

Quote: waffle print insulation
The style I've seen is only a single layer of rubber, maybe only half the thickness of the original factory "tarboard" insulation. Did you add any type of a rigid backing to not only increase thickness, but also improve the stiffness so that the rubber that's far away from the retention tabs does not bulge out?

slave1pilot Thu Nov 28, 2024 7:25 pm

I noticed that it was much thinner
But it’s also,flexible so it was easier to install

No, I didnt back it with anything
I have killmat inside the car itself and it’s a ragtop
Thicker tarboard can only do so much

shanered Thu Dec 05, 2024 9:22 am

Good job on the glass, that's not ez especially the shield. \:D/

slave1pilot Sun Dec 15, 2024 8:32 pm

Finally got Ol’ Herb back on his feet
First drive in over two decades
Runs, shifts, and stops
Now to finish the body panels and interior

https://www.instagram.com/reel/DDnmz17t2pksGfA-WrErl4R0Ec1PeXvJUVJrOs0/?igsh=NTc4MTIwNjQ2YQ==

https://m.facebook.com/story.php?story_fbid=pfbid0...tid=wwXIfr

slave1pilot Thu Dec 26, 2024 4:19 pm

Took a few parts down to the shop to sand on a little bit


Found a few issues that still need adressed, but at least I have a dry place to do it now
The doors are really my focus now

shanered Fri Dec 27, 2024 2:59 pm

Are you sanding the epoxy or is that a fill primer? Looks like its surfacing real nice.

slave1pilot Fri Dec 27, 2024 7:51 pm

epoxy primer.
The same epoxy primer from Eastwood that I used on the body itself a few months back

slave1pilot Sun Dec 29, 2024 5:54 pm

The doors have been painted



I sprayed them with primer / sealer but forgot to take a picture
Then I sprayed the doors with L87 Perlweiss

slave1pilot Mon Dec 30, 2024 5:25 pm

Well
The bungee cords broke and one door crashed to the ground



The upper left corner took the most damage
So I had to bang it out and weld it because it’s thin and ripped
I didn’t take pics of the repair because I was in the groove
Hung up the next set of parts and the damaged door

I sprayed the sealer (forgot pics again)
And then sprayed 6-7 coats of paint on those parts as well



All of those parts are curing in the booth tonight
The doors are my priority so I can seal up the cabin

jitbba Tue Dec 31, 2024 8:21 am

Man you're moving along quick! Sucks about the door but seems like you recovered fast. Looking good



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