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Vent window strike plate installation... any tips?
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staceyz
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PostPosted: Sat Jun 12, 2010 10:06 pm    Post subject: Vent window strike plate installation... any tips? Reply with quote

Has anyone tried to install the vent window strike plate with the rivets from Wolfsburg west? I made a little "L" shaped bracket, put it in the vise so I had a surface I could pound the rivets on. (as the head of the rivet is in the door frame) I've pounded till I'm blue, but the strike plate still rattles in the frame and I can't seem to get it tight. Any advice? Thanks in advance...
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PostPosted: Sun Jun 13, 2010 7:41 am    Post subject: Reply with quote

Read this... http://www.thesamba.com/vw/forum/viewtopic.php?t=266079
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PostPosted: Sun Jun 13, 2010 9:17 am    Post subject: Reply with quote

That link would help if I was interested in installing the vent window seal. I'm installing the vent window latch PLATE. The plate get riveted into the window sliding frame.
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PostPosted: Sun Jun 13, 2010 2:00 pm    Post subject: Reply with quote

If you go to the 3rd page 6th post down (Everett's) it shows a link to replace the latch. Should've said that originally..
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PostPosted: Sun Jun 13, 2010 2:18 pm    Post subject: Reply with quote

I'm also hoping someone will chime in for later reference. I searched a couple of months ago when I purchased the latch plate from WW and the rivets but when I couldnt find an answer and saw how tight the originals were held on I just cleaned the old ones up and left them on.

I couldnt imagine getting the new rivets as tight as the original ones as the plate needs to be on there solid for the window to latch. There must be some kind of tool out there that someone may be aware of.

Maybe if you capitalize the whole part "VENT WINDOW LATCH PLATE" Chris will finally read your whole post and figure out your not talking about the LATCH. Very Happy
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PostPosted: Sun Jun 13, 2010 3:15 pm    Post subject: Reply with quote

Embarassed Did read the whole post, just didn't click...
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staceyz
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PostPosted: Sun Jun 13, 2010 3:29 pm    Post subject: Reply with quote

Subliminal message..PLATE, PLATE, PLATE...plate..PLATE!!!

OK, here is some photos of what I thought would be an ideal installation, but it did fail, I can't get the plate tight in the frame. I did a test on a old window and a pop rivet works fine, but I'm trying to do it stock since the parts are available...


So here is the little "L" shaped piece of steel with a couple divets drilled in to hold the rivet, the "L" shape allow a solid piece of steel to get into the channel of the window frame as the head of the rivet needs to be on the inside of the frame.

Image may have been reduced in size. Click image to view fullscreen.


Here is the frame with rivet resting on the "L" shaped piece.. ready for a pounding...!

Image may have been reduced in size. Click image to view fullscreen.


Here is the finished, failed product, the rivets, although they seem to be quite long, do flatten out pretty flat, but the striker plate still rattles and isn't locked in tight

Image may have been reduced in size. Click image to view fullscreen.


Any other ideas?? I wonder what they did at the factory.

A pop rivet from the outside does work, but it will make a fatter head that will poke out from under the vent seal. [/url]
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rubber hammer
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PostPosted: Sun Jun 13, 2010 4:56 pm    Post subject: Reply with quote

The holes look too big for the rivet.
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PostPosted: Sun Jun 13, 2010 5:47 pm    Post subject: Reply with quote

rubber hammer wrote:
The holes look too big for the rivet.


Agreed.
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BarryL wrote:
Put your lips onto the little tit with the hole in it inside and make a good seal. You can suck and blow but with a little resistance. It gets better after it's wet.

EverettB wrote:
I would be interested in knowing the sizes of the various shafts.
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staceyz
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PostPosted: Sun Jun 13, 2010 6:23 pm    Post subject: Reply with quote

The photo might have an optical illusion, the actual holes in the frame match the striker plate exact, the rivet fits in nicely with a tiny bit of wiggle room.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Sun Jun 13, 2010 6:31 pm    Post subject: Reply with quote

No wiggle room would be better. I believe there is a pneumatic tool that you can use for that, or maybe it was something you make with a c-clamp...If I recall it is specifically something used on pinball game repair.
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BarryL wrote:
Put your lips onto the little tit with the hole in it inside and make a good seal. You can suck and blow but with a little resistance. It gets better after it's wet.

EverettB wrote:
I would be interested in knowing the sizes of the various shafts.
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PostPosted: Sun Jun 13, 2010 9:32 pm    Post subject: Reply with quote

hi,
when we fixed my strike plates with new ones, we had the same issues so we took an air chisel tool, ground down the sharp edged point to a flat one, dropped the air pressure, and then wedged a piece of metal into the frame to hold the rivet. it worked great. They are nice and tight. It works good to have one person hold the frame and metal wedge as well as a person to run the air chisel. You just have to be careful that it doesn't slip and gouge the frame. Hope this helps.
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PostPosted: Mon Jun 14, 2010 8:56 am    Post subject: Reply with quote

The production way of doing it would use an orbital rivet machine. It would take about 5 seconds to do each of the fasteners.


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Orbitalriveter.com wrote:
Orbital Forming is also commonly used in producing heads on rivets, pins, or posts. Orbital tools are composed of a rotating tool holder and a shaped tool insert. The axis of the tool insert has a definite angular relationship to the axis of the tool holder. The forming end of the insert is located at the intersection of these two axes. The insert does not rotate when in contact with the work piece, and as a result, describes a concentric, conical path…. very much like a top beginning to run out. The rivet or pin being worked, is "set" by a combination of pressure, high speed spinning action of the holder, and conical rotary motion. The operation is quiet and produces joints and heads of high quality, at high cycle speeds. Design of tools can be adapted to work in close quarter. Orbital tools can be adjusted to produce a tight or loose assembly, and lubricants may be required for a better finish. Orbital tooling is generally set up to produce extremely tight assemblies where no movement is acceptable. The disadvantage of the orbital forming process is that the initial tool holder is relatively expensive. However, tool inserts - although more expensive than Twin-Spin rolls- have excellent life. The grain structure of orbital formed heads is not of the quality obtained with Twin-Spin rolls and radial forming. The rivet or pin being worked in an orbital form technique, can not be headed without deformation of the shank under the formed head. The cosmetic's are generally very good.
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PostPosted: Mon Jun 14, 2010 9:22 am    Post subject: Reply with quote

Yep, unfortunately you're trying to duplicate a process using the wrong tools. Those holes are far too big to upset a rivet into using hand or pneumatic processes. You could try annealing the rivet first (depends on the alloy) but unless you can find the machine Toolbox posted you'll never get it perfect.
Another option would be to use oversized rivets that fit the holes snugly and turn down the heads to match the size of stock rivets, you'll still have to play with the length to get it to fill the taper on the outer edge and end up flush.
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PostPosted: Mon Jun 14, 2010 10:22 am    Post subject: Reply with quote

How would you annealing the rivet, heat it up with a blow torch till it is red (I think the rivet is made of steel)
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PostPosted: Mon Jun 14, 2010 10:37 am    Post subject: Reply with quote

You'll have to find out what it's made of, is it magnetic? does it make sparks when you grind it?, if it does are the sparks big and fly far or light and feathery?, etc.... Google is likely your friend with that job. Then search online for the method to anneal what you think it is. Some metals and alloys require heating to a fairly exact temperature, holding at that temp for a certain time and cooling in a specific manner and speed.
Or go buy some rivets with a specific alloy, aluminum is the easiest to work with but can corrode fast when paired up against mild steel.
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PostPosted: Mon Jun 14, 2010 1:48 pm    Post subject: Reply with quote

ive never taken pics,but i like to shorten the rivets and tig weld them to the frame from the inner channel prior to paint,i know its not factory,but it works very well..............with a tig you can be very tidy in a small area................it absolutely sucks to try and put it together after paint,careful taping of the plate at paint time and presto.......the latch is fitted.......best of luck
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PostPosted: Mon Jun 14, 2010 4:13 pm    Post subject: Reply with quote

rivit you have is about 25-30% too short
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PostPosted: Tue Jun 15, 2010 10:03 am    Post subject: Reply with quote

So are all the repro rivets too short? or just the ones from Wolfsburg West?
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PostPosted: Mon Jan 02, 2012 7:58 am    Post subject: Reply with quote

ToolBox wrote:
The production way of doing it would use an orbital rivet machine. It would take about 5 seconds to do each of the fasteners.


Image may have been reduced in size. Click image to view fullscreen.


Orbitalriveter.com wrote:
Orbital Forming is also commonly used in producing heads on rivets, pins, or posts. Orbital tools are composed of a rotating tool holder and a shaped tool insert. The axis of the tool insert has a definite angular relationship to the axis of the tool holder. The forming end of the insert is located at the intersection of these two axes. The insert does not rotate when in contact with the work piece, and as a result, describes a concentric, conical path…. very much like a top beginning to run out. The rivet or pin being worked, is "set" by a combination of pressure, high speed spinning action of the holder, and conical rotary motion. The operation is quiet and produces joints and heads of high quality, at high cycle speeds. Design of tools can be adapted to work in close quarter. Orbital tools can be adjusted to produce a tight or loose assembly, and lubricants may be required for a better finish. Orbital tooling is generally set up to produce extremely tight assemblies where no movement is acceptable. The disadvantage of the orbital forming process is that the initial tool holder is relatively expensive. However, tool inserts - although more expensive than Twin-Spin rolls- have excellent life. The grain structure of orbital formed heads is not of the quality obtained with Twin-Spin rolls and radial forming. The rivet or pin being worked in an orbital form technique, can not be headed without deformation of the shank under the formed head. The cosmetic's are generally very good.


Very Happy lol, oh my!
This is one of those processes that surly must be encountered time and time again on a resto yet there seems to be no solution other than welding pre paint Rolling Eyes
anyone save me from wrecking my fresh painted frames and another trip to the expensive paint shop???
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