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TwangBus Samba Member
Joined: August 19, 2022 Posts: 22 Location: Georgia
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Posted: Mon Mar 27, 2023 2:03 am Post subject: Deep Sump Removal Assembly |
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So I removed my EMPI deep sump to replace the gasket. Not realizing the long hex nut bolt may have had a nut on it's back side to hold the oil tube. The tube assembly was rigid when I checked it but now I'm second guessing my work. Should I go look again? Magnet?
On the same issue I found no info on how tight those hex bolts should be, or what type thread adhesive is best.
Any help would be appreciated! |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50353
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Posted: Mon Mar 27, 2023 3:08 am Post subject: Re: Deep Sump Removal Assembly |
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Originally there would have been a stud with a nut on each end.
The copper washers you get with an oil change kit are there to prevent leaking from between the nuts and the cover, acorn nuts were used to prevent leaking between the studs and the nuts.
Last edited by Wildthings on Mon Mar 27, 2023 11:44 am; edited 1 time in total |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76948 Location: Sneaking up behind you
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Posted: Mon Mar 27, 2023 3:24 am Post subject: Re: Deep Sump Removal Assembly |
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There should of been a nut... look for it.
_________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
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TwangBus Samba Member
Joined: August 19, 2022 Posts: 22 Location: Georgia
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Posted: Mon Mar 27, 2023 3:41 am Post subject: Re: Deep Sump Removal Assembly |
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Thanks Glenn.
And what of the torque or thread adhesive? |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76948 Location: Sneaking up behind you
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Posted: Mon Mar 27, 2023 6:20 am Post subject: Re: Deep Sump Removal Assembly |
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7ft-lbs
If you're using stronger bolts instead of studs you can go 10ft-lbs. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Mon Mar 27, 2023 10:46 am Post subject: Re: Deep Sump Removal Assembly |
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yes, the extended sum uses a nut on top of that stud. As I recall, it is a locking stainless nut. If the stud was removed then the nut came off. If the stud was not removed then it is still there. You may need one of these to find it. Use a bent wire to fish it out if it is not magnetic.
https://www.amazon.com/gp/product/B07PBF6DX5/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1 _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76948 Location: Sneaking up behind you
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Posted: Mon Mar 27, 2023 11:25 am Post subject: Re: Deep Sump Removal Assembly |
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As far as i know, VW never used stainless steel hardware on the engines. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
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TwangBus Samba Member
Joined: August 19, 2022 Posts: 22 Location: Georgia
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Posted: Mon Mar 27, 2023 11:26 am Post subject: Re: Deep Sump Removal Assembly |
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Great info
Thanks guys!
Note! On closer inspection the nut appears to be "fixed" and didn't move.
So praise tha Lord I'm gonna Red Permatex them threads and bolt her up to 7 ft lbs. Using a reusable silicone gasket and pray I never have to do this again. |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76948 Location: Sneaking up behind you
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Posted: Mon Mar 27, 2023 11:36 am Post subject: Re: Deep Sump Removal Assembly |
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Since you'll not have to take the sump off again, I use the paper gasket and apply some Permatex Right Stuff to both sides.
I rub some on the gasket between 2 fingers so there's a good coating, I install the sump and only make the nuts finger tight. I allow 12 hours for the Right Stuff to setup and then I torque it.
I've done a number of then this way and never had one leak. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
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74 Thing Samba Member
Joined: September 02, 2004 Posts: 7395
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Posted: Mon Mar 27, 2023 2:47 pm Post subject: Re: Deep Sump Removal Assembly |
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I use the silicone gasket there like you are planning and mine do not leak.
The Right Stuff is a very good sealant too if you want to go that route like Glenn uses. |
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W1K1 Samba Member
Joined: March 04, 2004 Posts: 4921 Location: Southern AB
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Posted: Mon Mar 27, 2023 3:49 pm Post subject: Re: Deep Sump Removal Assembly |
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if you can lap the sealing face flat on the sump, that helps a lot.
I had a couple of the CB sumps with pretty good grooves to smooth out when I lapped them. Some loctite 515 on both sides of the gasket will seal it for good. _________________ http://www.thesamba.com/vw/archives/manuals/jim_martin_engine_build.php
1973 super
1965 squareback 1500E
1971 bay window westy- subi swap |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Mon Mar 27, 2023 5:20 pm Post subject: Re: Deep Sump Removal Assembly |
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Glenn, my extended sump kit came with a stainless nylon locking nut and longer studs as I recall. The stock stud was too short. The longer stud won't take an acorn nut when going back and forth, which I had to between summer and winter. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76948 Location: Sneaking up behind you
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Posted: Mon Mar 27, 2023 5:25 pm Post subject: Re: Deep Sump Removal Assembly |
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You don't need acorn nuts inside.
I put bolts in from the inside of the case is apart and if not, i use blue loctite on the studs.
I then remove the nuts one at a time and blue loctite them on and torque to spec.
The pan is to not remove the sump until you need to split the case. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Mon Mar 27, 2023 10:33 pm Post subject: Re: Deep Sump Removal Assembly |
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Ok let's try again. The stock studs are too short for an extended sump. The manufacturer puts longer studs and a locking nut to replace the factory nut in their kit.
If the extended sump is on in the winter, even with a thermostat the oil will never warm up. I had to take the extended sump off in winter. That meant changing studs every winter and summer. In winter the factory studs were short and the acorn nuts fit them. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76948 Location: Sneaking up behind you
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Posted: Tue Mar 28, 2023 2:54 am Post subject: Re: Deep Sump Removal Assembly |
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Who does that?
Never in 40 years did I remove a sump for the winter _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare |
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richparker Samba Member
Joined: November 24, 2011 Posts: 6986 Location: Durango, CO
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Posted: Tue Mar 28, 2023 5:57 am Post subject: Re: Deep Sump Removal Assembly |
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Glenn wrote: |
Who does that?
Never in 40 years did I remove a sump for the winter |
Me neither, I also don’t charge oil weight in the winter. But I do use a Kats VW-15 sump heater.
The top of my sump was machined to accept a large o-ring. No paper gasket on my sump. _________________ __________
’71 Westy build
Adventure thread
’65 Deluxe Build
’63 Deluxe Build |
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TwangBus Samba Member
Joined: August 19, 2022 Posts: 22 Location: Georgia
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Posted: Tue Mar 28, 2023 7:11 am Post subject: Re: Deep Sump Removal Assembly |
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The consensus here as I see it is despite the varied desigs and versions of these deep sumps is...
Various bolts, nuts and thread adhesives to the case require 7-10 ft lbs of torque and 5 ft lbs to the lower sump plates. Always use an accurate torque wrench!
Various gasket and sealer combinations work for most with little or no leaks.
No where have I seen anyone cite a failure with silicone gaskets. And such failures may be a result in improper instalation.
Again thanks to each of you for your comments solutions and observations.
Your help has been invaluable.
Charlie |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76948 Location: Sneaking up behind you
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Posted: Tue Mar 28, 2023 7:16 am Post subject: Re: Deep Sump Removal Assembly |
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TwangBus wrote: |
The consensus here as I see it is despite the varied desigs and versions of these deep sumps is...
Various bolts, nuts and thread adhesives to the case require 7-10 ft lbs of torque and 5 ft lbs to the lower sump plates. Always use an accurate torque wrench!
Various gasket and sealer combinations work for most with little or no leaks.
No where have I seen anyone cite a failure with silicone gaskets. And such failures may be a result in improper instalation.
Again thanks to each of you for your comments solutions and observations.
Your help has been invaluable.
Charlie |
I agree 99%, just don't see the need for a silicone gasket between. If you add a sealant to the paper its fine. The silicone ones are so you can remove and reuse the gasket without using a sealant.
But if you're a belt and suspenders guy/gal... go for it. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare |
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TwangBus Samba Member
Joined: August 19, 2022 Posts: 22 Location: Georgia
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Posted: Tue Mar 28, 2023 9:15 am Post subject: Re: Deep Sump Removal Assembly |
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Perhaps I am or should be (wearing suspenders & a belt)....
Recently visiting one of my sons... my wife was engaged in conversation with my daughter in law and I walked up to them to answer a question. In the course of the exchange, my flannel britches dropped straight to my ankles.
A hilarious family story which causes me great embarrassment.
The moral of the story is....
Don't let this happen to "your" V-WEE.
And don't forget to wear your rubbers (silicone) (old school = golushes).
All my best
Charlie |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Tue Mar 28, 2023 1:26 pm Post subject: Re: Deep Sump Removal Assembly |
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my oil pressure was ballistic in winter if I used the extended sump. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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