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Cork gas cap gasket
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harrymarlin
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PostPosted: Mon May 22, 2023 2:25 pm    Post subject: Cork gas cap gasket Reply with quote

I just went to order a new gasket for my gas cap (for my 67 - so, 70mm) and found no one in the US sells one made of cork. I know I can make one myself, but I'm just trying to understand why they aren't available commercially, anymore. Was there a recall? Wink
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PostPosted: Mon May 22, 2023 3:50 pm    Post subject: Re: Cork gas cap gasket Reply with quote

One reason I can think of... Cork is not a very good gasket for petrochemicals. I'd much rather have a treated thick cardstock gasket... which by the mid 60s was actually what VW was using. Like these.

Image may have been reduced in size. Click image to view fullscreen.


This is an aftermarket gasket that worked just fine for me:

Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Mon May 22, 2023 5:15 pm    Post subject: Re: Cork gas cap gasket Reply with quote

Here ya go Harry:
https://www.bughaus.com/gas_cap_gasket_-_211201557E.htm
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harrymarlin
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PostPosted: Mon May 22, 2023 5:36 pm    Post subject: Re: Cork gas cap gasket Reply with quote

glutamodo wrote:
One reason I can think of... Cork is not a very good gasket for petrochemicals. I'd much rather have a treated thick cardstock gasket... which by the mid 60s was actually what VW was using. Like these.

Image may have been reduced in size. Click image to view fullscreen.


Cork is an *excellent* gasket for oils and gas - which is why it is used in many labs. It's really the binder that you need to be careful with. That residue may be from a cork gasket, and that my original gasket was cork as well. I can't find any documentation that VW stopped using cork in the Beetles.
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harrymarlin
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PostPosted: Mon May 22, 2023 5:37 pm    Post subject: Re: Cork gas cap gasket Reply with quote

iowegian wrote:
Here ya go Harry:
https://www.bughaus.com/gas_cap_gasket_-_211201557E.htm


Awesome! Thanks!
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harrymarlin
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PostPosted: Tue May 23, 2023 6:33 am    Post subject: Re: Cork gas cap gasket Reply with quote

harrymarlin wrote:
Cork is an *excellent* gasket for oils and gas - which is why it is used in many labs. It's really the binder that you need to be careful with. That residue may be from a cork gasket, and that my original gasket was cork as well. I can't find any documentation that VW stopped using cork in the Beetles.


It strikes me that this response may have seemed a bit rude and presumptuous. I wasn't able to find when the gas cap gasket was switched over to the blue rubber or cardstock, but I assumed it was in 68, as my 67 seemed to have a very old cork gasket, when I removed it years ago.

Where do you get the cardstock gaskets from, Andy?
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PostPosted: Tue May 23, 2023 8:43 am    Post subject: Re: Cork gas cap gasket Reply with quote

Aren't stock valve cover gaskets made of cork?
"Bituminized cork" I think they call it.
They are the best.
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PostPosted: Tue May 23, 2023 9:45 am    Post subject: Re: Cork gas cap gasket Reply with quote

FYI, at one point, those caps were recalled by VW and a more secure variant (with a rubber gasket, I think) were substituted.

https://www.thesamba.com/vw/forum/viewtopic.php?p=8504816
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PostPosted: Tue May 23, 2023 11:38 pm    Post subject: Re: Cork gas cap gasket Reply with quote

The aftermarket cardstock gasket, I'm pretty sure I got from WW 30+ years ago. The others shown were originals.

Replacement vented safety caps did NOT use cork.

Image may have been reduced in size. Click image to view fullscreen.


I'm a bit critical of cork gaskets because a couple of things. Like how the oil pan gaskets on Brazil made late 80s VW Foxes always leaked compared to USA/German made ones with cardstock gaskets at that time. And I have mucked about with cork gaskets for the mechanical tank sending unit... give me a fuel resistant rubber gasket there. Rubber gaskets on the gas cap, I've tried and while they work they tend to not want to let the cap turn very well so I don't care for them there.

Valve cover gaskets, I've seen shit and I've seen good. I just pissed on the Brazil Fox oil pan gaskets, but SABO brand aftermarket aircooled valve cover gaskets used to be pretty damn good. Thick enough to seal. They outperformed German gaskets you could get at that time (talking a few decades ago) but they stopped selling them long ago. In intervening years others have learned to make treated cork valve cover gaskets that actually are the right thickness.

Remember, I worked at a VW parts/service shop from late 1994 to early 2001.

If I had a variety pack of various sheets of gasket material (I actually do have some such in my closet) which one would I choose to cut out for a Gas Cap? Cardstock - provided it was thick enough.
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harrymarlin
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PostPosted: Sat May 27, 2023 2:44 pm    Post subject: Re: Cork gas cap gasket Reply with quote

harrymarlin wrote:
iowegian wrote:
Here ya go Harry:
https://www.bughaus.com/gas_cap_gasket_-_211201557E.htm


Awesome! Thanks!


Unfortunately, the picture and the description in Bughaus are incorrect - what I received was *not* cork. Sad
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PostPosted: Sat May 27, 2023 3:37 pm    Post subject: Re: Cork gas cap gasket Reply with quote

harrymarlin wrote:
harrymarlin wrote:
iowegian wrote:
Here ya go Harry:
https://www.bughaus.com/gas_cap_gasket_-_211201557E.htm


Awesome! Thanks!


Unfortunately, the picture and the description in Bughaus are incorrect - what I received was *not* cork. Sad

Is it the correct size? ( 2 11/16 inch O.D. x 1 11/16 inch I.D. and about 1/8 inch thick). If it is I'll trade you your cardboard gasket for a spare cork one that I probably will never use.

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PostPosted: Sat May 27, 2023 7:08 pm    Post subject: Re: Cork gas cap gasket Reply with quote

How about this one:

https://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=211201557E
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harrymarlin
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PostPosted: Sun May 28, 2023 6:02 am    Post subject: Re: Cork gas cap gasket Reply with quote

OldSchoolVW's wrote:
How about this one:

https://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=211201557E


Definitely not cork. Very good quality, I'm sure, though.
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PostPosted: Sun May 28, 2023 6:34 am    Post subject: Re: Cork gas cap gasket Reply with quote

iowegian wrote:

Is it the correct size? ( 2 11/16 inch O.D. x 1 11/16 inch I.D. and about 1/8 inch thick). If it is I'll trade you your cardboard gasket for a spare cork one that I probably will never use.


OD: 2 11/16"
ID: 1 13/16"
Thickness: 1/8"

I'll PM you.
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PostPosted: Sun May 28, 2023 9:34 am    Post subject: Re: Cork gas cap gasket Reply with quote

harrymarlin wrote:
iowegian wrote:

Is it the correct size? ( 2 11/16 inch O.D. x 1 11/16 inch I.D. and about 1/8 inch thick). If it is I'll trade you your cardboard gasket for a spare cork one that I probably will never use.


OD: 2 11/16"
ID: 1 13/16"
Thickness: 1/8"

I'll PM you.

We have a deal.
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harrymarlin
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PostPosted: Sun May 28, 2023 10:48 am    Post subject: Re: Cork gas cap gasket Reply with quote

iowegian wrote:
We have a deal.


Chuck and I are going to Washington next, to work on the debt ceiling. Wink
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PostPosted: Tue May 30, 2023 9:37 am    Post subject: Re: Cork gas cap gasket Reply with quote

I can run off 50 or so real quick out of 1/16 Fel-pro material it rated for gas oil and coolant. I have rolls of Fel-Pro Karropak its treated paper I've run it thru some torture tests its great stuff my baja has all my own gaskets made with Karropak except the exhaust gaskets no issues.

My gas cap is being a pain lately should make some and add it to my gasket offerings


Last edited by DesertSasquatchXploration on Tue May 30, 2023 10:02 am; edited 1 time in total
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harrymarlin
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PostPosted: Tue May 30, 2023 9:43 am    Post subject: Re: Cork gas cap gasket Reply with quote

DesertSasquatchXploration wrote:
I can run off 50 or so real quick out of 1/16 felpro material it rated for gas oil and coolant.

My gas cap is being a pain lately should make some and add it to my gasket offerings


That would be great! I don't know if this was original, but the three different gas cap gaskets I have seen have all been 1/8" thick, so it may fit best to be that thick (or thicker?)
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PostPosted: Tue May 30, 2023 10:13 am    Post subject: Re: Cork gas cap gasket Reply with quote

I have 1/16th 1/32nd and 1/64th

The 1/8 material is stupid expensive.

Anything over 1/16th I have to laser it makes a black burnt edge people don't like.
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