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Heiferman Samba Member
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Joined: February 28, 2024 Posts: 198 Location: Georgia, USA
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Posted: Mon Dec 02, 2024 6:57 pm Post subject: Yet Another Kadron Backfire Tread |
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I hate to post a new thread on this but it seems all these threads about Kads have different issues.
History - picked up a Thing with a 2180, a 120 cam and a 009 dizzy. Steel pushrods set at 0. Compression even across all cylinders.
The dual kadrons were just sitting on the manifolds and I had to replace the manifold studs.
I got them properly installed with all new gaskets.
I am running an electric fuel pump at just over 1.5psi.
The engine starts right up and runs at idle perfectly at 8 to 10 btdc at idle around 900 rpm on the 009. I balanced the carbs succesfully at idle with a snail. I timed it at 3000 rpm at about 30 btdc and have tried 26 to 32 always with similar results - random backfiring out of the one carb regardless of what side it is on.
One carb backfires out of the carb regardless of mixture setting on acceleration. One carb runs great and is begging me to tune it. I adjusted both accelerator pumps to about 8mm which was recomended elsewhere on the forum.
In order to evaluate the issue, I swapped the carbs side to side and have the same issue on the opposite side. Can't be manifolds at the head.
Suspecting a huge vacuum leak, I sprayed the outside with carb cleaner and got no throttle response.
I pulled the offending carb and replaced all the seals with a rebuild kit and sprayed carb cleaner through every orifice. Found no blockages. I reassemble and tried again. Same. Backfiring from one carb. I increased the mixture well past what I should suspecting a lean condition and it still happens and then I get black smoke from the exhaust (clearly too rich).
I did drive it with the backfire and it is acting like I have a huge vacuum.leak. Like HUGE! But the carb cleaner test gave me nothing.
Where am I at brains? I am at a loss. _________________ - 1973 Thing, some LandCruisers and an old Ambulance
Last edited by Heiferman on Mon Dec 02, 2024 7:28 pm; edited 3 times in total |
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rayjay Samba Member
Joined: March 26, 2008 Posts: 1551 Location: Buford GA
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Posted: Mon Dec 02, 2024 7:06 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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Gasket between the manifold and the head? |
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Heiferman Samba Member
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Joined: February 28, 2024 Posts: 198 Location: Georgia, USA
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Posted: Mon Dec 02, 2024 7:15 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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rayjay wrote: |
Gasket between the manifold and the head? |
Both brand new. Properly torqued.
Carb was swapped PS to DS to check manifold and cylinder issues and still presented the same issue on the other side. _________________ - 1973 Thing, some LandCruisers and an old Ambulance |
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Heiferman Samba Member
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Joined: February 28, 2024 Posts: 198 Location: Georgia, USA
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Posted: Mon Dec 02, 2024 7:25 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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I tested for vacuum leaks with carb cleaner. I picked up some ether tonight and will try that tomorrow but I suspect I get nothing. _________________ - 1973 Thing, some LandCruisers and an old Ambulance
Last edited by Heiferman on Wed Dec 04, 2024 11:11 am; edited 1 time in total |
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rayjay Samba Member
Joined: March 26, 2008 Posts: 1551 Location: Buford GA
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Posted: Mon Dec 02, 2024 7:33 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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Swap all the removable parts between the carbs. Jets, emulsion tubes, floats and float valves, accelerator pump bits. |
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rayjay Samba Member
Joined: March 26, 2008 Posts: 1551 Location: Buford GA
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Posted: Mon Dec 02, 2024 7:37 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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Heiferman wrote: |
rayjay wrote: |
Gasket between the manifold and the head? |
Both brand new. Properly torqued.
Carb was swapped PS to DS to check manifold and cylinder issues and still presented the same issue on the other side. |
Yeah, if the problem is moving with the carb then it's not the manifolds. DOH moment. I helped a guy get his first build going last weekend. The engine was acting really weird. I eventually pulled plug wires one at a time starting at 3 then 4. Both running. 1 and 2 were dead. Good compression. Has valve lash. One of the nylocks he used on the manifold was loose. Motor runs much better with all the air going through the mixer !! |
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Heiferman Samba Member
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Joined: February 28, 2024 Posts: 198 Location: Georgia, USA
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Posted: Mon Dec 02, 2024 7:51 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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rayjay wrote: |
Swap all the removable parts between the carbs. Jets, emulsion tubes, floats and float valves, accelerator pump bits. |
Good advice. I will try this one at a time.
I really suspect a bad shaft. _________________ - 1973 Thing, some LandCruisers and an old Ambulance |
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thefinaldon Samba Member
Joined: May 08, 2010 Posts: 7 Location: jackson,mississippi
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Posted: Mon Dec 02, 2024 8:57 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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Emulsion tube has come apart… |
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Heiferman Samba Member
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Joined: February 28, 2024 Posts: 198 Location: Georgia, USA
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Posted: Mon Dec 02, 2024 9:16 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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[quote="thefinaldon"]Emulsion tube has come apart…[/quote
How does that come out? Looks like it is tinned in. _________________ - 1973 Thing, some LandCruisers and an old Ambulance |
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thefinaldon Samba Member
Joined: May 08, 2010 Posts: 7 Location: jackson,mississippi
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Posted: Mon Dec 02, 2024 9:16 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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You need to pull this
Likely you will find this. I usually solder these up on Kadron rebuilds.
w
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thefinaldon Samba Member
Joined: May 08, 2010 Posts: 7 Location: jackson,mississippi
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Posted: Mon Dec 02, 2024 9:21 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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Seems cavemanish…use a small screw ..thread it in and use vice grips to pull out. |
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Heiferman Samba Member
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Joined: February 28, 2024 Posts: 198 Location: Georgia, USA
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Posted: Mon Dec 02, 2024 9:44 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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thefinaldon wrote: |
Seems cavemanish…use a small screw ..thread it in and use vice grips to pull out. |
Ouch. Make sense. But odd on a new set of carbs. These were purchased new by the PO but never properly installed or run.
I will try to mish mash parts good v bad first and see what I get. _________________ - 1973 Thing, some LandCruisers and an old Ambulance |
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rayjay Samba Member
Joined: March 26, 2008 Posts: 1551 Location: Buford GA
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Posted: Tue Dec 03, 2024 7:23 am Post subject: Re: Yet Another Kadron Backfire Tread |
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Heiferman wrote: |
thefinaldon wrote: |
Seems cavemanish…use a small screw ..thread it in and use vice grips to pull out. |
Ouch. Make sense. But odd on a new set of carbs. These were purchased new by the PO but never properly installed or run.
I will try to mish mash parts good v bad first and see what I get. |
The proper tool probably works like a pin vise. |
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7610 Location: Videbaek Denmark
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rayjay Samba Member
Joined: March 26, 2008 Posts: 1551 Location: Buford GA
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Posted: Tue Dec 03, 2024 9:27 am Post subject: Re: Yet Another Kadron Backfire Tread |
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Alstrup wrote: |
To me it sounds like the idle jets are different sizes |
About 10 years ago I bought a metal lathe and a bunch of tooling. Quite a few years later I needed a specific number drill for drilling out a lawnmower jet. Well lo and behold !!! The factory in China that made my drill bit set must have been out of that size and several others. The solution ??? Send what ya got!! So I had several of one size and none of others. |
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Zed999 Samba Member
Joined: March 04, 2018 Posts: 1342 Location: UK
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Posted: Tue Dec 03, 2024 9:34 am Post subject: Re: Yet Another Kadron Backfire Tread |
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rayjay wrote: |
Alstrup wrote: |
To me it sounds like the idle jets are different sizes |
About 10 years ago I bought a metal lathe and a bunch of tooling. Quite a few years later I needed a specific number drill for drilling out a lawnmower jet. Well lo and behold !!! The factory in China that made my drill bit set must have been out of that size and several others. The solution ??? Send what ya got!! So I had several of one size and none of others. |
I also had a set like that, there were about 10 all the same size! |
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AlteWagen Troll
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Joined: February 23, 2007 Posts: 8624 Location: PNW
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Posted: Tue Dec 03, 2024 12:14 pm Post subject: Re: Yet Another Kadron Backfire Tread |
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x2 on the emulsion tube. Sometimes water gets in there and clogs up the tube.
You didnt mention if they are solex or chinese clones. The clones are known to have issues and empi has stopped selling them until they figure it out.
EIS mixture screws are specific and cant be swapped with regular PICT screws.
When extracting the tube use a new drywall screw with the tip ground down so as to not affect the jet drilling.
Also run a small wire through all progression holes and the idle air bleed in the carb top and blow it all clear.
https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=15 _________________ Grapes of Wrath $200 Engine Rebuild
Official Dual Carb Thread
Cylinder Head Quick Reference Sheet |
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Heiferman Samba Member
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Joined: February 28, 2024 Posts: 198 Location: Georgia, USA
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Posted: Wed Dec 04, 2024 10:24 am Post subject: Re: Yet Another Kadron Backfire Tread |
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Well. That was not it.
I started with this since it seemed like an obvious issue.
Guess I will swap throttle bodies and see what happens. _________________ - 1973 Thing, some LandCruisers and an old Ambulance |
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Dauz Samba Member
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Joined: January 05, 2010 Posts: 1856
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Posted: Wed Dec 04, 2024 10:43 am Post subject: Re: Yet Another Kadron Backfire Tread |
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have you blown out the pilot jet with carb cleaner? |
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Heiferman Samba Member
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Joined: February 28, 2024 Posts: 198 Location: Georgia, USA
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Posted: Wed Dec 04, 2024 10:59 am Post subject: Re: Yet Another Kadron Backfire Tread |
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AlteWagen wrote: |
x2 on the emulsion tube. Sometimes water gets in there and clogs up the tube.
You didnt mention if they are solex or chinese clones. The clones are known to have issues and empi has stopped selling them until they figure it out.
EIS mixture screws are specific and cant be swapped with regular PICT screws.
When extracting the tube use a new drywall screw with the tip ground down so as to not affect the jet drilling.
Also run a small wire through all progression holes and the idle air bleed in the carb top and blow it all clear.
https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=15 |
These appear to be the real deal Brazil Solex.
I have yet to find my jet measurer so I ordered a new one. By eye the idle jets appear the same but have no markings. And, while it would likely make a difference, the car idles great.
Maybe I will just swap the jets between the carbs.
Another question - how do bad throttle shaft bushing act on these? While I did not get an indication of a vacuum leak, it is hard to say if maybe the leak presents when throttle is applied because the downward pressure on the shaft lets a bunch of air in.
I have the worst luck with carbs of anyone I know. _________________ - 1973 Thing, some LandCruisers and an old Ambulance |
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