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Yet Another Kadron Backfire Tread
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Heiferman
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PostPosted: Mon Dec 02, 2024 6:57 pm    Post subject: Yet Another Kadron Backfire Tread Reply with quote

I hate to post a new thread on this but it seems all these threads about Kads have different issues.

History - picked up a Thing with a 2180, a 120 cam and a 009 dizzy. Steel pushrods set at 0. Compression even across all cylinders.
The dual kadrons were just sitting on the manifolds and I had to replace the manifold studs.
I got them properly installed with all new gaskets.
I am running an electric fuel pump at just over 1.5psi.
The engine starts right up and runs at idle perfectly at 8 to 10 btdc at idle around 900 rpm on the 009. I balanced the carbs succesfully at idle with a snail. I timed it at 3000 rpm at about 30 btdc and have tried 26 to 32 always with similar results - random backfiring out of the one carb regardless of what side it is on.

One carb backfires out of the carb regardless of mixture setting on acceleration. One carb runs great and is begging me to tune it. I adjusted both accelerator pumps to about 8mm which was recomended elsewhere on the forum.

In order to evaluate the issue, I swapped the carbs side to side and have the same issue on the opposite side. Can't be manifolds at the head.


Suspecting a huge vacuum leak, I sprayed the outside with carb cleaner and got no throttle response.

I pulled the offending carb and replaced all the seals with a rebuild kit and sprayed carb cleaner through every orifice. Found no blockages. I reassemble and tried again. Same. Backfiring from one carb. I increased the mixture well past what I should suspecting a lean condition and it still happens and then I get black smoke from the exhaust (clearly too rich).

I did drive it with the backfire and it is acting like I have a huge vacuum.leak. Like HUGE! But the carb cleaner test gave me nothing.

Where am I at brains? I am at a loss.
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Last edited by Heiferman on Mon Dec 02, 2024 7:28 pm; edited 3 times in total
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rayjay
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PostPosted: Mon Dec 02, 2024 7:06 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Gasket between the manifold and the head?
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Heiferman
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PostPosted: Mon Dec 02, 2024 7:15 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

rayjay wrote:
Gasket between the manifold and the head?

Both brand new. Properly torqued.
Carb was swapped PS to DS to check manifold and cylinder issues and still presented the same issue on the other side.
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Heiferman
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PostPosted: Mon Dec 02, 2024 7:25 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

I tested for vacuum leaks with carb cleaner. I picked up some ether tonight and will try that tomorrow but I suspect I get nothing.
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Last edited by Heiferman on Wed Dec 04, 2024 11:11 am; edited 1 time in total
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rayjay
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PostPosted: Mon Dec 02, 2024 7:33 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Swap all the removable parts between the carbs. Jets, emulsion tubes, floats and float valves, accelerator pump bits.
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rayjay
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PostPosted: Mon Dec 02, 2024 7:37 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Heiferman wrote:
rayjay wrote:
Gasket between the manifold and the head?

Both brand new. Properly torqued.
Carb was swapped PS to DS to check manifold and cylinder issues and still presented the same issue on the other side.


Yeah, if the problem is moving with the carb then it's not the manifolds. DOH moment. I helped a guy get his first build going last weekend. The engine was acting really weird. I eventually pulled plug wires one at a time starting at 3 then 4. Both running. 1 and 2 were dead. Good compression. Has valve lash. One of the nylocks he used on the manifold was loose. Motor runs much better with all the air going through the mixer !!
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Heiferman
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PostPosted: Mon Dec 02, 2024 7:51 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

rayjay wrote:
Swap all the removable parts between the carbs. Jets, emulsion tubes, floats and float valves, accelerator pump bits.

Good advice. I will try this one at a time.
I really suspect a bad shaft.
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thefinaldon
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PostPosted: Mon Dec 02, 2024 8:57 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Emulsion tube has come apart…
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Heiferman
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PostPosted: Mon Dec 02, 2024 9:16 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

[quote="thefinaldon"]Emulsion tube has come apart…[/quote
How does that come out? Looks like it is tinned in.
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thefinaldon
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PostPosted: Mon Dec 02, 2024 9:16 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Image may have been reduced in size. Click image to view fullscreen.


You need to pull this

Image may have been reduced in size. Click image to view fullscreen.


Likely you will find this. I usually solder these up on Kadron rebuilds.


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w
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thefinaldon
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PostPosted: Mon Dec 02, 2024 9:21 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Seems cavemanish…use a small screw ..thread it in and use vice grips to pull out.
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PostPosted: Mon Dec 02, 2024 9:44 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

thefinaldon wrote:
Seems cavemanish…use a small screw ..thread it in and use vice grips to pull out.

Ouch. Make sense. But odd on a new set of carbs. These were purchased new by the PO but never properly installed or run.
I will try to mish mash parts good v bad first and see what I get.
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PostPosted: Tue Dec 03, 2024 7:23 am    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Heiferman wrote:
thefinaldon wrote:
Seems cavemanish…use a small screw ..thread it in and use vice grips to pull out.

Ouch. Make sense. But odd on a new set of carbs. These were purchased new by the PO but never properly installed or run.
I will try to mish mash parts good v bad first and see what I get.


The proper tool probably works like a pin vise.
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Alstrup
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PostPosted: Tue Dec 03, 2024 8:45 am    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

To me it sounds like the idle jets are different sizes
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PostPosted: Tue Dec 03, 2024 9:27 am    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Alstrup wrote:
To me it sounds like the idle jets are different sizes


About 10 years ago I bought a metal lathe and a bunch of tooling. Quite a few years later I needed a specific number drill for drilling out a lawnmower jet. Well lo and behold !!! The factory in China that made my drill bit set must have been out of that size and several others. The solution ??? Send what ya got!! So I had several of one size and none of others.
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PostPosted: Tue Dec 03, 2024 9:34 am    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

rayjay wrote:
Alstrup wrote:
To me it sounds like the idle jets are different sizes


About 10 years ago I bought a metal lathe and a bunch of tooling. Quite a few years later I needed a specific number drill for drilling out a lawnmower jet. Well lo and behold !!! The factory in China that made my drill bit set must have been out of that size and several others. The solution ??? Send what ya got!! So I had several of one size and none of others.
I also had a set like that, there were about 10 all the same size!
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PostPosted: Tue Dec 03, 2024 12:14 pm    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

x2 on the emulsion tube. Sometimes water gets in there and clogs up the tube.

You didnt mention if they are solex or chinese clones. The clones are known to have issues and empi has stopped selling them until they figure it out.

EIS mixture screws are specific and cant be swapped with regular PICT screws.

When extracting the tube use a new drywall screw with the tip ground down so as to not affect the jet drilling.

Also run a small wire through all progression holes and the idle air bleed in the carb top and blow it all clear.

https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=15
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Heiferman
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PostPosted: Wed Dec 04, 2024 10:24 am    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

Image may have been reduced in size. Click image to view fullscreen.

Well. That was not it.
I started with this since it seemed like an obvious issue.
Guess I will swap throttle bodies and see what happens.
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Dauz
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PostPosted: Wed Dec 04, 2024 10:43 am    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

have you blown out the pilot jet with carb cleaner?
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Heiferman
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PostPosted: Wed Dec 04, 2024 10:59 am    Post subject: Re: Yet Another Kadron Backfire Tread Reply with quote

AlteWagen wrote:
x2 on the emulsion tube. Sometimes water gets in there and clogs up the tube.

You didnt mention if they are solex or chinese clones. The clones are known to have issues and empi has stopped selling them until they figure it out.

EIS mixture screws are specific and cant be swapped with regular PICT screws.

When extracting the tube use a new drywall screw with the tip ground down so as to not affect the jet drilling.

Also run a small wire through all progression holes and the idle air bleed in the carb top and blow it all clear.

https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=15


These appear to be the real deal Brazil Solex.

Image may have been reduced in size. Click image to view fullscreen.


I have yet to find my jet measurer so I ordered a new one. By eye the idle jets appear the same but have no markings. And, while it would likely make a difference, the car idles great.

Maybe I will just swap the jets between the carbs.

Another question - how do bad throttle shaft bushing act on these? While I did not get an indication of a vacuum leak, it is hard to say if maybe the leak presents when throttle is applied because the downward pressure on the shaft lets a bunch of air in.

I have the worst luck with carbs of anyone I know.
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