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Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp
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Buggeee
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PostPosted: Thu Jun 15, 2023 6:39 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

The great thing about a VW Bus is they like to work! Pulled the modular Sportsmobile Camper fixtures, loaded the missus' craft show stuff and put it to work to set up for the show. Just like Travel Equipment Corp intended. Smile

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And because they are compact, I was able to share a choice parking spot with a local golf cart. He turned it sideways for me while we talked busses. Cool

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PostPosted: Thu Jun 15, 2023 7:41 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Dammit man, i didn’t know you got a bus. Now ima gonna have to read through the whole damn thread. Laughing
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PostPosted: Tue Jul 18, 2023 4:01 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Great job!! Do redo the safety wire on the rear shift coupler. Each is best individually wired with the wire going around the shift rod. Wire needs to be wound so as each puts a tightening torque on the bolt heads.

Also better to get the hose clamps on the top and bottom of each fresh air tube to keep them from popping off. Had that happen a time or two, and that got the oil temp to shoot up.

A rubber seal goes on the lower end of each of the fresh air tube to seal the hot air under the rear tin to keep the engine cooler.
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Buggeee
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PostPosted: Fri Aug 18, 2023 6:28 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Just a couple of working girl pics. Getting some straw for the chickens to play in

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Bus in the background after delivering another full load of crochet craft show sundries to the county fair. The bus towel with handy topper is sold by the way.

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Buggeee
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PostPosted: Sat Nov 04, 2023 8:06 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

So I've just been exercising my bus regularly as recommended by the German factory workers that strapped a seat to the front beam of a beetle chassis and started hauling thousands of pounds af parts around the facility with it, later calling it a Type II.

Here she hauls massive quantities of covid spawned cardboard to the recycler.

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Here she hauls some tires for an American car, because she is open minded.

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Here is her hauling the waste oil harvesting apparatus, to feed my barn furnace in the Ohio winter, her gift to siblings in que for resuscitation. As well as some shots at the local hardware store and my buddy's auto shop. Laden with about 900 pounds of oil and cargo she lumbered home with the black gold.

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There has also been the odd beetle motor pick up, but you all have seen plenty of those.

And because all work and no play makes Jack a dull boy, there has been the occasional pleasure cruise through the countryside.

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All in all, a productive summer for the Krankenwagen.
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PostPosted: Sun Nov 05, 2023 6:52 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Buggeee wrote:
Here is her hauling the waste oil harvesting apparatus, to feed my barn furnace in the Ohio winter


Please explain to a Natural Gas burner how that operates.
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Don66bus
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PostPosted: Mon Nov 06, 2023 10:28 am    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

I like that flexibility to remove the interior and have a big space for various loads. I wouldn't want to do a dump run or carry my kayak inside in a Westfalia (much as I love them).
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Buggeee
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PostPosted: Mon Nov 06, 2023 2:44 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

BarryL wrote:
Buggeee wrote:
Here is her hauling the waste oil harvesting apparatus, to feed my barn furnace in the Ohio winter


Please explain to a Natural Gas burner how that operates.


You can see the waste oil furnace in the background of these pictures.

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It's like a big diesel torpedo heater siting sideways in that blue box, with the exhaust going up the black stack and out the roof. The cylinder of the torpedo heater serves as a heat exchanger. The squirl fan on top of the blue box blows air down inside around the cylinder, and out the front left of the box as warm air. The warm air supply could be piped through ducting but mine just blows out into the shop like that.

The black tank under the blue box holds about 250 gallons of waste oil. It burns almost anything automotive related but NOT BRAKE FLUID (brake oil is too corrosive). It burns dirty motor oil, transmission fluid, gearbox oil, hydraulic fluid, as well as being able to run on diesel or home fuel oil (dyed farm diesel). This one is not set up for bio-veggie oil, but I'm sure those are available if you had a source for it.

The main difference between the burner on one of these compared to the burner on a home fuel oil boiler is that this uses compressed air from my shop air compressor to atomize the oil for the burn, rather than just the pressure of an electric pump. On this, there is an electric motor driving a little head unit to push the oil up from the tank to the burner, and there the compressed air adds its push to generate the mist out of the burner orifice to flame up when ignited. So it needs both 110 household current for the squirrel cage blower and the oil pump, plus the compressed air from a steady supply (mine is an 80 gallon 5hp 220v compressor if I recall, and it runs this plus air tools easily).

To harvest the waste from the hardware store or wherever, I use an old time fireman's pump that has a little Briggs & Stratton gas engine with a pump head on it and some garden hoses to transfer it from tank to tank. I tried a rotating hand pump, but it required significant devotion to upper arm development beyond my interest, and went through a couple 12v DC electric pumps, which burn out after 2 or 3 transfers, but have not tried a 110 AC electric pump as I found this little gas engine pump on Craigslist and it works well for my shenanigans.

Even with an open ceiling, 5 pot vents in the roof and an uninsulated barn, I can keep it in the mid 50s in the worst of Ohio winter weather, and easily 70 at just below freezing outside.

If I recall it burns a gallon for an hour of run time. It cycles on and off at the command of a wall thermostat just like any other furnace.

The best is I don't have to prop a door open and get dizzy risking poisoning by the portable torpedo heater I used to use. It exhausts to the outdoors so its just warm air.
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Buggeee
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PostPosted: Mon Nov 06, 2023 2:50 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Don66bus wrote:
I like that flexibility to remove the interior and have a big space for various loads. I wouldn't want to do a dump run or carry my kayak inside in a Westfalia (much as I love them).


I've never seen it and can still guarantee your Westy is a much prettier girl than my Krankenwagen. Ha Ha!

Back to work with you my dear bus!!!
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PostPosted: Mon Nov 06, 2023 7:11 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Thanks for the explanation. The atomized oil I did not know about. Is there a lot of smoke coming out the roof? I love being warm when it's cold too.
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Buggeee
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PostPosted: Mon Nov 06, 2023 8:23 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

BarryL wrote:
Thanks for the explanation. The atomized oil I did not know about. Is there a lot of smoke coming out the roof? I love being warm when it's cold too.


There is a puff of white smoke out the stack when it first fires up and then runs clean, so to speak, mostly just heat waves out the stack. It runs just like a great big huge torpedo heater. It's not like a wood burner at all. You can hear the whoosh of it while it's running, like a turbine sound. I'm really happy with it.
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PostPosted: Mon Jul 15, 2024 5:42 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

A little bit of catching up to do....

This year was set to open with Krankenwagen at the Cleveland Piston Power Show (Autorama) in March. In historically gracefull Aircooled fashion, she threw a rod about a mile and a half from home before I could get into any real trouble.


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I found this rod bolt sitting on the breastplate tin, which is never a good sign.

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in this one you can see the little escape hatch in the top of the case, which the bolt punched through in a run for freedom...

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So home she went on the trailer. I really cannot complain. I have beat the piss out of this engine like its a sports car ever since I built it. Drive it like you stole it! Its all fun untill it isn't. Laughing

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Thankfuly, I had a roughly period correct 6v engine in very good condition, rescued from a friend who graduated to a monster engine/trans combo. The day has come little friend, into work you go...


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So... swapped the 6v bulbs in everywhere and a new 6v battery. Not pictured is a new 6v starter that Amazon had in stock for delivery to my door the next day. Bizarre.

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However, these 9 pin relays that run the turn signals and brake lights are seeming hard to locate in a 6v form as a very limited number of VWs used them, so it was just local daylight driving for a little bit until I could find a solution for that.


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Still, the fan club was happy to see Krankenwagen back on the road, even if even slower than before.


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Buggeee
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PostPosted: Mon Jul 15, 2024 6:00 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

I did eventually find a used 6v 9 pin relay in clean looking condition, and it kind of worked in all respects, except when it didn't. Sometimes everything would be fine, then sometimes somethings would not. It was historically Aircooled in nature being some combination of headlight or hazard usage would get things working again, or a left turn or a right turn or hit the brakes, or whaterver. Anyway, it was buggy buggy. So I tried cleaning the insides with phosphoric acid. Here's some pictures of the Buck Rogers laboratory going on inside a 9 pin relay.


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Wow, no user servicible parts in there for this guy! The cleaning helped, meaning it was less buggy... until it wasn't.

So I had to find another solution and stumbled on a Samba 9 pin relay thread that contained a post with a link to instructions to build this contraption out of typical 6v automotive relays and a 3 prong flasher. (its the same logic for 12v fixings too) This worked!


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I just plugged all the 9 pin wires into that contraption and it all functions. At first it only functioned properly when the rpms were up above 2,000 and so I figured the generator was struggling to generate enough amps to make all those relays open or close. Then I simply cleaned the tail light sockets with phosporic acid to get cleaner contacts, and then the relay system worked fine even at idle so it must really be on the fringe edge of what that generator can deliver... but it does work.

I also sprayed the inside of the tail lights with metalic paint and it throws out a reasonable amount of light, even at just 6 volts.


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Buggeee
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PostPosted: Mon Jul 15, 2024 6:05 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

My spirit guide Athena loves this bus.


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It never feels like work when a buddy comes along for the ride.


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PostPosted: Sat Aug 03, 2024 7:02 am    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Buggeee wrote:

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Awwww!! What's her name? Has the same look as my travel buddy Ginger. Ready to sound the alarm whenever the wind blows thru the leaves, shadows shift, you name it.

Here she is in her hippy phase.
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PostPosted: Fri Oct 04, 2024 9:11 am    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Krankenwagen at it again, hauling 1,000 pounds of oil to fuel the furnace keeping that barn warm this winter. A little 40hp 6v engine pushed this whole thing!


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PostPosted: Tue Dec 03, 2024 12:21 pm    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

Nice build thread! I'm curious to know how the Xion Labs rust converter has held up now that it has been in use for awhile. Would you still recommend it?
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PostPosted: Fri Dec 27, 2024 9:20 am    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

clockworkbox wrote:
Nice build thread! I'm curious to know how the Xion Labs rust converter has held up now that it has been in use for awhile. Would you still recommend it?


I love that Xion Labs Rust Converter Primer, it's everything it says it is and is still there just like the day I sparayed it on. Just before winter I sprayed the whole underside of a 65 Ford pickup wit it and and it turned out the same way - Fantastic. This time I used a Harbor Freight siphon feed gun with a separate paint container so I could spray in any direction laying under there and it went really fast. I thinned the converter with water for speaying like suggested on the can.
https://www.harborfreight.com/automotive/auto-body...3312.html.
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Buggeee
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PostPosted: Fri Dec 27, 2024 9:22 am    Post subject: Re: Buggeee's 1966 Sportsmobile Camper by Travel Equipment Corp Reply with quote

A great day for a dog bath at Tractor Supply. Drive 'em if you've got 'em!


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