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My 63 body on a 59 pan Herbie project car
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Redfox86
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Joined: September 06, 2024
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Location: West Lancashire, UK
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PostPosted: Sat Oct 12, 2024 11:13 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

It’s always good when you can build a car like this and do it right first time. On my car I’ll have to strip the interior out to fit sound mat but luckily it’s not too big a job.

For your window seals you could always create a hot box by placing them in a box or container of some sort and directing a fan heater at them to soften them up.
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slave1pilot
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Joined: February 22, 2010
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Location: Yuba City CA
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PostPosted: Sun Oct 13, 2024 11:24 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

It’s been around 100 degrees F here the past few months
We finally get Autumn weather at the wrong time lol
Today the sun is out and it’s supposed to be mid 80’s so I’m out there at it again
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Oct 13, 2024 3:48 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Today I was able to install the new seals and chrome with my wife’s help
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That’s a huge step forward for me
Now I can finish up other stuff that was waiting like the radio , wipers, and the rest of the dash controls
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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Busstom
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PostPosted: Sun Oct 13, 2024 5:42 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Windaz look great, EZ PZ.
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slave1pilot
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PostPosted: Sat Oct 19, 2024 7:26 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Since I got the windshield installed, I was finally able to install the wiper motor et al.

Image may have been reduced in size. Click image to view fullscreen.


With the wiper motor in place, I could also install the wiper switch and headlight switch
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You’ll notice the sapphire I is installed , but it is not functional
You may also notice that the new steering wheel came in from JBugs and that was installed
It’s pretty nice
With the dash and wiring well underway , I noved to the doors so I can close off the cabin
I started with the passenger door
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And literally stripped it completely
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I then did the same with the driver door
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That one didn’t go so well
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There is a big section of body filler in the bottom corner
So I stripped that off with a wire wheel to reveal this
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It’s pretty bad
And the b post is kinda banged up
I may replace this door again
For now, I’ll continue in the passenger side
_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Oct 20, 2024 5:34 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Started to work the “good” door
Image may have been reduced in size. Click image to view fullscreen.


More blocking to do , but it’s shaping up
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Nov 03, 2024 4:55 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

The other doors are too much work
So…
I sourced replacements (yes, again lol)
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These are really straight and have minimal rust
They are primered and stripped .
They look to be original metallic teal blue, but that’s not even a VW Color
They even have markings
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Anyway, it’s gotta go so I can see what I’m dealing with
I applied the aircraft stripper

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And the driver side
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They look pretty good
I still have to clean up the inside of the doors
But at least it’s progress
_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Nov 10, 2024 2:29 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Small update
But lots of elbow grease to get here
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It’s hard to tell, but they are back down to bare metal
Applying a little filler heat and there and then some priming next weekend
It’s supposed to rain tomorrow or I’d do it then
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sat Nov 16, 2024 7:54 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Epoxy primer today on a few parts
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


Temps were colder than I like
The other paint booth was full so o had to use the one without heat
It’ll be fine, it’s just the first step
Sanding ,sealer, and color still to come
_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Thu Nov 28, 2024 5:32 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

After a week of raining , I decided to change out that firewall insulation that I had installed backwards several weeks ago
Started here

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Took off the top part of the engine to access them
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And then installed some nice waffle print insulation
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I am much much happier with these
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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Rome
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PostPosted: Thu Nov 28, 2024 7:01 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Quote:
waffle print insulation

The style I've seen is only a single layer of rubber, maybe only half the thickness of the original factory "tarboard" insulation. Did you add any type of a rigid backing to not only increase thickness, but also improve the stiffness so that the rubber that's far away from the retention tabs does not bulge out?
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slave1pilot
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PostPosted: Thu Nov 28, 2024 7:25 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I noticed that it was much thinner
But it’s also,flexible so it was easier to install

No, I didnt back it with anything
I have killmat inside the car itself and it’s a ragtop
Thicker tarboard can only do so much
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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shanered
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PostPosted: Thu Dec 05, 2024 9:22 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Good job on the glass, that's not ez especially the shield. Dancing
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slave1pilot
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PostPosted: Sun Dec 15, 2024 8:32 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Finally got Ol’ Herb back on his feet
First drive in over two decades
Runs, shifts, and stops
Now to finish the body panels and interior

https://www.instagram.com/reel/DDnmz17t2pksGfA-WrErl4R0Ec1PeXvJUVJrOs0/?igsh=NTc4MTIwNjQ2YQ==

https://m.facebook.com/story.php?story_fbid=pfbid0...tid=wwXIfr
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Thu Dec 26, 2024 4:19 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Took a few parts down to the shop to sand on a little bit
Image may have been reduced in size. Click image to view fullscreen.


Found a few issues that still need adressed, but at least I have a dry place to do it now
The doors are really my focus now
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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shanered
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PostPosted: Fri Dec 27, 2024 2:59 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Are you sanding the epoxy or is that a fill primer? Looks like its surfacing real nice.
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slave1pilot
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PostPosted: Fri Dec 27, 2024 7:51 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

epoxy primer.
The same epoxy primer from Eastwood that I used on the body itself a few months back
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Dec 29, 2024 5:54 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

The doors have been painted

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

I sprayed them with primer / sealer but forgot to take a picture
Then I sprayed the doors with L87 Perlweiss
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Mon Dec 30, 2024 5:25 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Well
The bungee cords broke and one door crashed to the ground
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Image may have been reduced in size. Click image to view fullscreen.

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The upper left corner took the most damage
So I had to bang it out and weld it because it’s thin and ripped
I didn’t take pics of the repair because I was in the groove
Hung up the next set of parts and the damaged door
Image may have been reduced in size. Click image to view fullscreen.

I sprayed the sealer (forgot pics again)
And then sprayed 6-7 coats of paint on those parts as well
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


All of those parts are curing in the booth tonight
The doors are my priority so I can seal up the cabin
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My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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jitbba
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PostPosted: Tue Dec 31, 2024 8:21 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Man you're moving along quick! Sucks about the door but seems like you recovered fast. Looking good
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