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Lost John Samba Member
Joined: August 24, 2023 Posts: 20 Location: Ohio
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Posted: Mon Oct 09, 2023 12:48 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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Well, I borrowed a 6 point 1 13/16 socket from work today. The axle nuts came off way to easy. And the drums almost fell off with one light wack of a hammer.
The right side was covered with oil and the left side was mostly dry?
I did call WW this morning and bought 2 kits and 2 spacers. More later...John |
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Lost John Samba Member
Joined: August 24, 2023 Posts: 20 Location: Ohio
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Posted: Sat Oct 14, 2023 12:34 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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I took apart the right side today. No slinger, no washers of any kind the only o-ring was the small one had dry silicone on it.
Now the kit from WW had ,I think the correct spacer for the 1 ton. The large o-ring looked right along with the seal. The 2 washers only slid over the threads, ant not the splines Does the 1ton washers alide over the splines?
I really appreciate any and all help or suggestions on this project.
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Lost John Samba Member
Joined: August 24, 2023 Posts: 20 Location: Ohio
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Posted: Sat Oct 14, 2023 6:43 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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I just finished reading all the posts (like I should have in the beginning)
Now I know -No washers,-small o-ring will strech and work,no large o-ring unless seal housing has a groove .
I did notice that the new spacer ,where it goes against the o-ring is different. Might use the old spacers .
Have a guy at work that has a HF seal driver. Project for next week. |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15189 Location: Casa de Oro, California
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Posted: Sun Oct 15, 2023 11:39 am Post subject: Re: HOW TO: Install rear axle seal kit |
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Lost John wrote: |
Now I know -No washers,-small o-ring will strech and work,no large o-ring unless seal housing has a groove . |
Correct. No bus cover has a groove that I know of. If you can, put tape over the splines and something slippery to install the o-ring or just be super careful not to cut into it from the splines.
Lost John wrote: |
I did notice that the new spacer ,where it goes against the o-ring is different. Might use the old spacers . |
If your new spacer looks like this WW one then beware it will need smoothing. If your old spacer is smooth then definitely use it. The o-ring thing is just how WW does it. It supposedly works.
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Lost John Samba Member
Joined: August 24, 2023 Posts: 20 Location: Ohio
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Posted: Sun Oct 15, 2023 1:04 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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Thanks, I believe I will use the old spacer. I don't see any wear on them . ..John |
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Lost John Samba Member
Joined: August 24, 2023 Posts: 20 Location: Ohio
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Posted: Mon Oct 16, 2023 1:29 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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I'm sorry if I drive you guys nuts. I'm trying to figure out why the seals were leaking.
On the right side, the weep hole was plugged in the backing plate. Which explains the wet shoes. The paper gasket was good, so that leaves the o-ring, Which was streched way out of shape. I think I'll use a bigger o-ring. Does that sound logical ?
The spacers , should I use the old one with the groove in the edge or the new one with the sharpe edge? WW said I can return the new ones.
Please Help Thanks ...John
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15189 Location: Casa de Oro, California
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Posted: Mon Oct 16, 2023 6:35 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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Use the new o-ring as supplied with your old spacer. I wouldn't worry about that small a groove as long as it's smooth. |
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Lost John Samba Member
Joined: August 24, 2023 Posts: 20 Location: Ohio
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Posted: Wed Oct 18, 2023 1:47 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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The groove that I'm talking about is the ridge from being torqued on old installations. The new one is sharp on the top edge but I suspect that it will mash abit after being tightened?
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15189 Location: Casa de Oro, California
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Posted: Thu Oct 19, 2023 6:17 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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Lost John wrote: |
The groove that I'm talking about is the ridge from being torqued on old installations. The new one is sharp on the top edge but I suspect that it will mash abit after being tightened?
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You want the the ridged kind. The ridge helps seal the o-ring. It is made intentionally like that. The material hardness of those spacers is one of the hardest things on your bus comparable to a connecting rod in hardness. They do not squish.
Here are a couple different genuine VW ones I found.
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Lost John Samba Member
Joined: August 24, 2023 Posts: 20 Location: Ohio
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Posted: Fri Oct 20, 2023 1:45 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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Ah-ha ,I'm learning something new all the time. All of my mechanic friends and
every one here say's use the old ones. Those new ones just didn't make sense to me....Thanks, John |
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Who.Me? Samba Member

Joined: July 14, 2014 Posts: 2510 Location: UK (South)
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Posted: Fri Jan 24, 2025 6:18 am Post subject: Re: HOW TO: Install rear axle seal kit |
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I've got the drum off and am draining down the RGB to fix a slight leak. I've had all this apart a few times before, so I'm good with the procedure.
Inside the drum there's a weird distribution of oil that's making me wonder if the issue is with the seal. I'd like to understand why it's leaking, rather than just replace the seal with another kit and hope it fixes it. I've tried a few kits in the past and have settled on the CSP kit.
There's oil on the backplate below the drain hole area that collected on the brake pipe and ran down, dripping off the bottom of the back plate and wicking through on the cylinder in to the drum.
The brake shoes and drum are dry, but the backplate has a sheen of oil that extends up above the seal carrier. There is oil on the nuts and washers that hold the brake adjuster assembly to the backplate.
Why would oil be up so high? I initially wondered whether it was melted grease, but I grease brake parts with copper grease and this oil is amber-coloured. I also wondered if it was actually brake fluid, but again, I can't understand how that would get so far up the back plate?
If the oil was being slung around, surely the drum and shoes would be contaminated, and they aren't.
Any ideas?
_________________ Andy
Looking for info on my truck's history. Are you from Campbell California or nearby. Do you recognise it? ... http://www.thesamba.com/vw/forum/viewtopic.php?t=636786 |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25875 Location: Olympia Wash Rinse & Repeat
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Posted: Fri Jan 24, 2025 3:17 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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Who.Me? wrote: |
If the oil was being slung around, surely the drum and shoes would be contaminated, and they aren't. |
Looks like the studs there might be loose in the threads of the outer RGB half causing those to seep. _________________ In Stereo, Where Available! |
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Who.Me? Samba Member

Joined: July 14, 2014 Posts: 2510 Location: UK (South)
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Posted: Sat Jan 25, 2025 2:03 am Post subject: Re: HOW TO: Install rear axle seal kit |
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Eric&Barb wrote: |
Who.Me? wrote: |
If the oil was being slung around, surely the drum and shoes would be contaminated, and they aren't. |
Looks like the studs there might be loose in the threads of the outer RGB half causing those to seep. |
It looks like the RGB has to come off anyhow, so I'll have a chance to investigate that further  _________________ Andy
Looking for info on my truck's history. Are you from Campbell California or nearby. Do you recognise it? ... http://www.thesamba.com/vw/forum/viewtopic.php?t=636786 |
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Stocknazi Samba Member

Joined: June 18, 2004 Posts: 5454
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Posted: Sat Jan 25, 2025 8:37 am Post subject: Re: HOW TO: Install rear axle seal kit |
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BarryL wrote: |
If your new spacer looks like this WW one then beware it will need smoothing. If your old spacer is smooth then definitely use it. The o-ring thing is just how WW does it. It supposedly works.
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Wow, wonder how long a new seal will last riding on that.
FWIW, I've removed enough material to clean up the seal surface on original spacers and everything sealed up just fine. They were given a high polish in the end. The groves were deep enough to catch you fingernail. I think I spun them on a bench grinder, but a lathe would be ideal.
What do your spacers look like? _________________ WANTED:
58 Westfalia cabinet knobs (3 needed), roof rack, and (7) privy tent poles (silver painted).
"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
"The tree of liberty must be refreshed from time to time with the blood of patriots and tyrants."
Thomas Jefferson |
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avocado_tom Samba Member
Joined: June 18, 2007 Posts: 239 Location: Pittsburgh, PA
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Posted: Sun Feb 09, 2025 10:36 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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thestoneroses wrote: |
<snip>
7. I've no seal press tool or such here, so I improvised using cutoff bottom of an aerosol can which has reinforced lip and a 36mm (iirc) socket in the bench vice to press the seal home, nicely square and firm.
<snip>
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Tonight I realized that if I cut a hole in a scrap piece of 2x4 with a 2.5" hole cutter, it would make the perfect size wooden "plug" to push the seal home with in a vise.
Just another option. Thanks for this write-up! _________________ "You realists can stay the hell out of our office." - D. Dudas |
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jays58s Samba Member

Joined: August 23, 2004 Posts: 2156 Location: Nor-Cal
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Posted: Mon Apr 21, 2025 9:48 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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I’m working on an April of 1963 walkthrough panel that my buddy recently purchased. It’s been sitting in a garage for 9-10 years, so I’m bringing it back to life for him. This thick beveled washer was in the bearing cap before the axle seal, is this the correct washer? I’m used to seeing the thin ones on 1965 and later Beetles.
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swharris Samba Member

Joined: September 10, 2010 Posts: 640 Location: N. Orange County
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Posted: Tue Apr 22, 2025 12:43 am Post subject: Re: HOW TO: Install rear axle seal kit |
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I've not read the entire thread, but the last set of spacers I sourced were from Rancho Transaxle in Fullerton. I live near by and just stopped in. They seemed to help fix my leaking issue on my '62 (small nut). Not sure, but I don't remember a step like the WW ones that have been posted. Does anyone have experience with Rancho spacers? |
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vwsplitvan Samba Member
Joined: April 11, 2008 Posts: 481 Location: UK
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Posted: Fri Jul 11, 2025 1:32 pm Post subject: Re: HOW TO: Install rear axle seal kit |
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Noticed a leak on my splitscreen bus with beetle straight axle kit and Type 3 rear drum brakes.
so stripped it down to fit new seal and noticed it had a TransporterHaus aluminium bearing cover.
No drain hole in this type of bearing cover, and no oil slinger installed either.
Just asking what others have done with this set up. As there seems to be no info anywhere on these.
I found the larger rubber ring seal had been distorted causing the leak.
So Is this bearing cover used without the oil slinger washer and without the oil deflector (like on the earlier bug) ?
Thanks _________________ SBS #20 UK
RHD 62 Ragtop Beetle Beryl Green
LHD 69 Squareback Peru Green
LHD 63 Splitscreen Highroof Pearl White |
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