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DC to DC charger install - does this work?
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dsh1705 Premium Member
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PostPosted: Fri Apr 25, 2025 12:02 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

Quote:
p.s. : it's spelled MagneTek - many of us are getting it wrong in this thread.


All these years I have been spelling it wrong! And I am the guy who is so pedantic about the spelling of EuroVan!

Thanks for the heads up!
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xEVC
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PostPosted: Fri Apr 25, 2025 4:29 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

I had to triple check myself - turns out my website has it wrong in a few places.

But here's photographic proof...

MagneTek


Image may have been reduced in size. Click image to view fullscreen.

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OB Bus
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PostPosted: Fri Apr 25, 2025 5:47 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

dsh1705 wrote:
You can remove it, or safely cap it off for future use.

Thank you so much. This clears it up for me.
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PostPosted: Sat Apr 26, 2025 10:05 am    Post subject: Re: DC to DC charger install - does this work? Reply with quote

kourt wrote:
Just to add on to the amperage discussion: I configure my Victron DCDC chargers to never exceed 15amps in/out. Maybe not necessary in the plausible scenario that xEVC lists, but at least I have a gatekeeper that I know will limit amperage. I like that kind of control.

I second the removal of any MagneTek appliances.

kourt


I set mine to 15 Amp when I saw there was an option for 15 amp and 30 Amp in the settings. Seemed like the safer option since I used the existing wiring and alternator.
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PostPosted: Sun Apr 27, 2025 8:25 am    Post subject: Re: DC to DC charger install - does this work? Reply with quote

dsh1705 wrote:
Quote:
Has anybody tried removing the furnace without taking off the back panel with fuses and water sprayer?
Quote:


Easily done. I have also made it a bit easier by cutting the plastic shroud that surrounds the heater. The cut is just before it heads behind the seat.
Image may have been reduced in size. Click image to view fullscreen.



I am having a hard time figuring out this modification. Could you show me or explain just how this looks or works?
Thanks.
Larry (Old Guy)
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wavefarer
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PostPosted: Sun Apr 27, 2025 9:44 am    Post subject: Re: DC to DC charger install - does this work? Reply with quote

wavefarer wrote:
kourt wrote:
Just to add on to the amperage discussion: I configure my Victron DCDC chargers to never exceed 15amps in/out. Maybe not necessary in the plausible scenario that xEVC lists, but at least I have a gatekeeper that I know will limit amperage. I like that kind of control.

I second the removal of any MagneTek appliances.

kourt


I set mine to 15 Amp when I saw there was an option for 15 amp and 30 Amp in the settings. Seemed like the safer option since I used the existing wiring and alternator.


Correction: I can throttle the ip22 30 amp ACDC charger to 15 amps. The Orion Tr 30 Amp DCDC does not have that setting that I can find and internet search seems to verify that.

I did see a couple of references to the Oriaon Tr throttling down the amperage for self preservation when either the alternator does not output the voltage expected or wires are thinner than optimal.

I left my Orion Tr start voltage to 14 volts. It seems to take several minutes for the charger to kick in but it does and then it puts out somewhere between about 7 and 20 amps. There iare suggestions to lower the Start Voltage to 13 volts for LiFePo4 in vehicles with non-smart alternators. This could get the charger to start charging sooner and put out more amps. Here is one youtube on subject https://youtu.be/ICYTJhx2AsI?si=7AbQuJ4UzUVlZpi3

kourt, or anyone else, what setting did you use for Start Voltage? Thoughts?

I
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PostPosted: Sun Apr 27, 2025 4:39 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

OB Bus wrote:
dsh1705 wrote:
Quote:
Has anybody tried removing the furnace without taking off the back panel with fuses and water sprayer?
Quote:


Easily done. I have also made it a bit easier by cutting the plastic shroud that surrounds the heater. The cut is just before it heads behind the seat.
Image may have been reduced in size. Click image to view fullscreen.



I am having a hard time figuring out this modification. Could you show me or explain just how this looks or works?
Thanks.
Larry (Old Guy)


Here is a picture of the shroud from the back side ( I took this picture when trying to diagnose a loud rattling noise)

Image may have been reduced in size. Click image to view fullscreen.


My guess is that @dsh1705 cut the shroud shorter, but it would be nice to see the actual cut point. My picture is from a 2000, but I think the 1995s had the same shroud geometry, but I'm not sure.
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PostPosted: Sun Apr 27, 2025 10:16 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

wavefarer wrote:
I left my Orion Tr start voltage to 14 volts. It seems to take several minutes for the charger to kick in but it does and then it puts out somewhere between about 7 and 20 amps. There iare suggestions to lower the Start Voltage to 13 volts for LiFePo4 in vehicles with non-smart alternators. This could get the charger to start charging sooner and put out more amps. Here is one youtube on subject https://youtu.be/ICYTJhx2AsI?si=7AbQuJ4UzUVlZpi3

kourt, or anyone else, what setting did you use for Start Voltage? Thoughts?

I have an Orion Tr charging a LiFePO4 and I left all the shutdown detection values at the default settings, including start voltage. I don't have any concerns with the delay to start charging. I personally don't agree with the video suggestion setting the start voltage at 13V. At a minimum I would set it higher at something like 13.2V. More specifically to our vans I have never seen any issues with the alternator hitting 14V.

I suppose if you really wanted to get the charging going the instant you turn the key, you could wire up the remote start H pin. For my setup I have the BMV 712 controlling the Orion Tr via the remote start because I don't want my LiFePO4 battery charging every time I turn the key. Instead I control DC-DC charging based on the battery state of charge.
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PostPosted: Mon Apr 28, 2025 9:10 am    Post subject: Re: DC to DC charger install - does this work? Reply with quote

The Orion XS DC/DC will let you set limits on input amps. I only have a 90 amp alternator so I set it to 10 amps maximum.

The existing wiring in my van (not EC) had a D+ line from the alternator and I wired that to the H input on the Orion XS so charging only happens once the alternator is running.
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PostPosted: Mon Apr 28, 2025 1:22 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

Quote:
am having a hard time figuring out this modification. Could you show me or explain just how this looks or works?


(I also created a new topic with this modification to make assist the searching)

The shroud that surrounds the EVC furnace also supports the hot air ducts for the furnace. In order to remove this shroud you need to slide the stock rear seat out of the way for access. In my van, with its platform bed, removing the seat base is a non-trivial task. My solution was to cut the shroud at the location where the shroud changes size for the hot air ducts. Now I can remove the shroud without having to move the seat base, and without disturbing the hot air ducts.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Mon Apr 28, 2025 1:46 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

Thanks! I will look at our Eurovan later this afternoon.
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PostPosted: Sun May 04, 2025 5:13 am    Post subject: Re: DC to DC charger install - does this work? Reply with quote

wavefarer wrote:
Is this the isolation post that I need to connect the DC charger before?

Image may have been reduced in size. Click image to view fullscreen.


Thanks for that pic- I removed the furnace and then that black frame, did not see the isolation stud. There's evidence a previous owner altered the electrics, so I need to keep investigating.
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PostPosted: Fri May 30, 2025 4:48 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

To give life to this excellent thread...

I am getting my knowledge base set up. Thanks to *everyone* who contributed to this conversation and answered my questions. I have one more thing I like to get clarified.

From what I think I have read:

a. If a vehicle has a smart alternator, the signal wire (D+?) is necessary going to the DC-DC.
b. Eurovans do not have smart alternators.
and thus:
c. A DC-DC charger installed in a Eurovan does not need the signal wire.

Do I have this correct?
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PostPosted: Fri May 30, 2025 5:41 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

You have it correct.

Some of the Victron products have configurable voltage sensing, which makes the exciter wire moot.

Or you can do the exciter wire and not worry about it.

For my install, I am using no exciter wire, and am playing with soft configurations, and having good results.

kourt
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PostPosted: Sun Jun 08, 2025 10:22 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

@JWaugh What fuse did you use to replace the solenoid? Can you send a link, pls?


JWaugh wrote:
Recent upgrade to LiFeP4 200amp/hr. Renogy dc/dc charger does use trigger wire from ignition to old solenoid switch wire. 32 feet from starter battery to battery box @ 40 amps calls for #4 wire. The #8 will get pretty hot under charge. Replaced the old Magnatek shore power converter at the same time.
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PostPosted: Wed Jun 11, 2025 5:32 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

Hi everyone! I'm in the middle of upgrading my 1995 EVC to a LiFePo Battery setup. This thread has been very helpful, so thank you all!

Question: I'm stuck finding my isolator stud behind the driver's side and fuse panel. I removed the side panel and fuse panel. The pictures on this thread show it mounted on a post, which seems ot be different for my model EVC. Does anyone have pictures or a tip of what I should be looking for?

Thanks in advance!
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PostPosted: Thu Jun 12, 2025 4:01 am    Post subject: Re: DC to DC charger install - does this work? Reply with quote

It’s in front of the heater (to the front of the heater, mounted on the bracket). I think some of the earlier EVCs didn’t have it. What year is yours?

The Winnebago website has wiring diagrams that might help you.
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PostPosted: Thu Jun 12, 2025 8:56 am    Post subject: Re: DC to DC charger install - does this work? Reply with quote

krusovice wrote:
It’s in front of the heater (to the front of the heater, mounted on the bracket). I think some of the earlier EVCs didn’t have it. What year is yours?

The Winnebago website has wiring diagrams that might help you.



Unfortunately, not in front of the heater on my year - 1995.

I'll continue to look online for a diagram.
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PostPosted: Thu Jun 12, 2025 11:27 am    Post subject: Re: DC to DC charger install - does this work? Reply with quote

https://www.winnebago.com/Files/Files/Winnebago/Resources/Diagram/1995/95_117rg_wiring.htm
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PostPosted: Thu Jun 12, 2025 12:25 pm    Post subject: Re: DC to DC charger install - does this work? Reply with quote

krusovice wrote:
https://www.winnebago.com/Files/Files/Winnebago/Resources/Diagram/1995/95_117rg_wiring.htm


Thanks! I'll look around there again.
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