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cmyoch Samba Member

Joined: June 16, 2017 Posts: 83 Location: Smithton, IL
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Posted: Mon Nov 10, 2025 9:00 am Post subject: Are cats required? |
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On my newly acquired '84 GL. I noticed the PO replaced the pipe just before the muffler which also has a new O2 sensor in it. There's nothing after. Are catalytic converters a requirement for the engine to run efficiently? I have no problem purchasing whatever is necessary for it to run the best but if I can avoid a cat, I would.
Thoughts? What do you guys have?
Thanks, _________________ 1974 Super Beetle (Factory Sunroof)
1974 Super Beetle Convertible
1984 Vanagon GL (Factory Sunroof)
Jack of all trades. Master of none! |
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khughes Samba Member
Joined: July 13, 2013 Posts: 914 Location: Phoenix AZ
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Posted: Mon Nov 10, 2025 9:08 am Post subject: Re: Are cats required? |
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| cmyoch wrote: |
On my newly acquired '84 GL. I noticed the PO replaced the pipe just before the muffler which also has a new O2 sensor in it. There's nothing after. Are catalytic converters a requirement for the engine to run efficiently? I have no problem purchasing whatever is necessary for it to run the best but if I can avoid a cat, I would.
Thoughts? What do you guys have?
Thanks, |
They are required in all States with emissions inspections. They aren't required for an engine to *run well* but they are required to meet environmental exhaust standards.
And who doesn't love cats? I have one laying against me now  _________________ '86 Westy FAS GenV Turbo (Marvin) |
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cmyoch Samba Member

Joined: June 16, 2017 Posts: 83 Location: Smithton, IL
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Posted: Mon Nov 10, 2025 9:23 am Post subject: Re: Are cats required? |
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| khughes wrote: |
| cmyoch wrote: |
On my newly acquired '84 GL. I noticed the PO replaced the pipe just before the muffler which also has a new O2 sensor in it. There's nothing after. Are catalytic converters a requirement for the engine to run efficiently? I have no problem purchasing whatever is necessary for it to run the best but if I can avoid a cat, I would.
Thoughts? What do you guys have?
Thanks, |
They are required in all States with emissions inspections. They aren't required for an engine to *run well* but they are required to meet environmental exhaust standards.
And who doesn't love cats? I have one laying against me now  |
I love cats but not the converters. Emissions are not a requirement in my area. I was wondering if I can get away without one without sacrificing performance. _________________ 1974 Super Beetle (Factory Sunroof)
1974 Super Beetle Convertible
1984 Vanagon GL (Factory Sunroof)
Jack of all trades. Master of none! |
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jlrftype7 Samba Member
Joined: July 24, 2018 Posts: 4768 Location: Chicago
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Posted: Mon Nov 10, 2025 9:32 am Post subject: Re: Are cats required? |
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| cmyoch wrote: |
| khughes wrote: |
| cmyoch wrote: |
On my newly acquired '84 GL. I noticed the PO replaced the pipe just before the muffler which also has a new O2 sensor in it. There's nothing after. Are catalytic converters a requirement for the engine to run efficiently? I have no problem purchasing whatever is necessary for it to run the best but if I can avoid a cat, I would.
Thoughts? What do you guys have?
Thanks, |
They are required in all States with emissions inspections. They aren't required for an engine to *run well* but they are required to meet environmental exhaust standards.
And who doesn't love cats? I have one laying against me now  |
I love cats but not the converters. Emissions are not a requirement in my area. I was wondering if I can get away without one without sacrificing performance. |
I keep a Catalytic Converter Bypass pipe in stock, for the day when someone finally cuts our Cat off, like all the more modern cars have dealt with here in Chicago. Knock Knock on wood that it never happens though....
Until then, it's on there, was new in 2019 when I installed a complete new exhaust and Cat system. I like that we run cleaner for tail pipe emissions with it installed, but as you noted, it's not required. _________________ '68 Westy- my first VW and vehicle/Bus- long gone.- sold it to a traveling Swiss couple....
'67 Type 3 Fastback, my 2nd car- gone
'69 Semi-Auto Stick Shift Beetle-gone
2017 MINI Coopers, our current DDs
‘84 Tin Top - Hilga....Auto |
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Earl Bay Samba Member
Joined: October 26, 2015 Posts: 130 Location: France 38
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Posted: Mon Nov 10, 2025 9:39 am Post subject: Re: Are cats required? |
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Removing the cat didn't change a thing on my dad's 2.1 DJ.
He didn't have much choice anyway because they are nowhere to be found anymore. Bypass pipe, unplug the Lambda sensor and you should be good to go. |
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khughes Samba Member
Joined: July 13, 2013 Posts: 914 Location: Phoenix AZ
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Posted: Mon Nov 10, 2025 10:05 am Post subject: Re: Are cats required? |
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| cmyoch wrote: |
| khughes wrote: |
| cmyoch wrote: |
On my newly acquired '84 GL. I noticed the PO replaced the pipe just before the muffler which also has a new O2 sensor in it. There's nothing after. Are catalytic converters a requirement for the engine to run efficiently? I have no problem purchasing whatever is necessary for it to run the best but if I can avoid a cat, I would.
Thoughts? What do you guys have?
Thanks, |
They are required in all States with emissions inspections. They aren't required for an engine to *run well* but they are required to meet environmental exhaust standards.
And who doesn't love cats? I have one laying against me now  |
I love cats but not the converters. Emissions are not a requirement in my area. I was wondering if I can get away without one without sacrificing performance. |
Yes, you can. Won't hurt a thing. _________________ '86 Westy FAS GenV Turbo (Marvin) |
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MarkWard Samba Member

Joined: February 09, 2005 Posts: 19092 Location: Retired South Florida
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Posted: Mon Nov 10, 2025 10:15 am Post subject: Re: Are cats required? |
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| No reason not to run an OXS with the Cat bypassed or deleted. It should be mounted in front of the Cat. It measures exhaust pre catalyst not after. |
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kamzcab86 Samba Moderator

Joined: July 26, 2008 Posts: 8600 Location: Arizona
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Posted: Mon Nov 10, 2025 10:23 am Post subject: Re: Are cats required? |
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| khughes wrote: |
| And who doesn't love cats? |
Yo. Unless we're talking about big cats.
| Earl Bay wrote: |
| Bypass pipe, unplug the Lambda sensor and you should be good to go. |
If you unplug the lambda (O2) sensor, your system will be running in constant open loop. Install a straight pipe with O2 bung, reinstall O2 sensor, and drive happily ever after... well, until the O2 sensor goes bad.
As for legalities in deleting the cat converter: If you live in no-emissions testing area, you're fine at the state/local level. However, it is, technically speaking, a violation of U.S. federal law (specifically, the 1990 Clean Air Act) for anyone (individual or business) to remove a federally required piece of emissions equipment from a vehicle that was originally manufactured with said emissions equipment.
Performance: With a cat delete, you have full-flow exhaust (minus any muffler restriction), so the engine should actually run a little better, albeit probably a little louder. _________________ 1986 Cabriolet: www.Cabby-Info.com
1990 Vanagon Westfalia: Old Blue's Blog
2016 Golf GTI S
"Real knowledge is to know the extent of one's ignorance." - 孔子 |
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zerotofifty Samba Member
Joined: December 27, 2003 Posts: 4200
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Posted: Mon Nov 10, 2025 10:25 am Post subject: Re: Are cats required? |
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Engine runs best with a working oxygen sender. The catalyst is not required except for smog reasons, but lack of a catalyst will NOT harm engine performance.
Keep the oxygen sender, if the oxygen sender is old, replace it as they do eventually become less responsive, when this happens the mixture wont be correct. I replace my oxygen sender every 20 kmiles or so as a routine thing. (factory VW recommendation is every 30k miles per my owners booklet) A great operating oxygen sender is CRITICAL if you run a catalyst to assure longest catalyst life, as poor mixture control can be detrimental to the very pricey catalyst. Correct mixture is also important for optimal engine performance. _________________ Sorry About That Chief.
Give Peace a Chance.
Words to live by. |
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E1 Samba Member
Joined: January 21, 2013 Posts: 8761 Location: Westfalia, Earth
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Posted: Mon Nov 10, 2025 10:41 am Post subject: Re: Are cats required? |
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Easiest way to accomplish this is to empty the cat of its guts and run with the O2. Cat is still there visually…
I support enviro stuff immeasurably… but in this case you’ll have better power and thus better mpg and thus cheaper gas expenses. One must weigh the goods and bads for themselves, but since we’re all just pawns to endless gas price games this is a guilt I could live with.
Our former van blew its cat out from extended injector clogs causing rich running. I went back and forth from the empty Magnaflow cat to a new one of the same model, and it ran so much better on the empty one, on enough less gas, it felt stupid if not wasteful to re-install the working one.
Then there’s the theft risk aptly mentioned by JLRF…
If we still lived in air-weary Denver, I’d never consider not running a cat between tests as to not add to smog. But living in only clean air now, the atmosphere is not the least bit challenged in its own cleanup capacity so may buy a straight pipe to use between tests.
Plus our total weekly water consumption’s about 12 gallons, our fuel use averages maybe 11 gallons, and our total trash around ten lbs.
I once had to remind an over-the-top friend of this, and his resource usages, and his three cars, and his chimney, heating, and air conditioning, and routine backyard campfires, and his kids, when he ragged me for having a “resource-wasting” van. I’ll let you guess where and how he lived.
It never came up again.  _________________ If ever twice as rich, we’re gettin’ a double-wide
’84 “Westfailure”/2.1 Digijet/5.43 Ring & Pinion/Peloquin/D-rated BFG KO2s
AI has spoken to further illiteracy, to steal, to cheat, and to replace humans
The caveman’s first question to the headhunter: “Hey, you got any coffee?” |
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MarkWard Samba Member

Joined: February 09, 2005 Posts: 19092 Location: Retired South Florida
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Posted: Mon Nov 10, 2025 10:52 am Post subject: Re: Are cats required? |
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| An empty cat can have an annoying resonance. It’s better to add a pipe through the center of the cat. Disclaimer: for testing or off road use only. |
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cmyoch Samba Member

Joined: June 16, 2017 Posts: 83 Location: Smithton, IL
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Posted: Mon Nov 10, 2025 12:34 pm Post subject: Re: Are cats required? |
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| MarkWard wrote: |
| No reason not to run an OXS with the Cat bypassed or deleted. It should be mounted in front of the Cat. It measures exhaust pre catalyst not after. |
I noticed that after I posted that reply. Shouldn't make a difference. Since it's new, it will stay installed. _________________ 1974 Super Beetle (Factory Sunroof)
1974 Super Beetle Convertible
1984 Vanagon GL (Factory Sunroof)
Jack of all trades. Master of none! |
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cmyoch Samba Member

Joined: June 16, 2017 Posts: 83 Location: Smithton, IL
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Posted: Mon Nov 10, 2025 12:37 pm Post subject: Re: Are cats required? |
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| zerotofifty wrote: |
Engine runs best with a working oxygen sender. The catalyst is not required except for smog reasons, but lack of a catalyst will NOT harm engine performance.
Keep the oxygen sender, if the oxygen sender is old, replace it as they do eventually become less responsive, when this happens the mixture wont be correct. I replace my oxygen sender every 20 kmiles or so as a routine thing. (factory VW recommendation is every 30k miles per my owners booklet) A great operating oxygen sender is CRITICAL if you run a catalyst to assure longest catalyst life, as poor mixture control can be detrimental to the very pricey catalyst. Correct mixture is also important for optimal engine performance. |
Sounds like I'm pointed in the right direction. The sensor looks to be brand new along with the J pipe it's installed on. Now knowing there's a recommended time frame to change them out, I'll most likely purchase one or two to keep in stock for later. _________________ 1974 Super Beetle (Factory Sunroof)
1974 Super Beetle Convertible
1984 Vanagon GL (Factory Sunroof)
Jack of all trades. Master of none! |
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cmyoch Samba Member

Joined: June 16, 2017 Posts: 83 Location: Smithton, IL
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Posted: Mon Nov 10, 2025 12:41 pm Post subject: Re: Are cats required? |
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| E1 wrote: |
Easiest way to accomplish this is to empty the cat of its guts and run with the O2. Cat is still there visually…
I support enviro stuff immeasurably… but in this case you’ll have better power and thus better mpg and thus cheaper gas expenses. One must weigh the goods and bads for themselves, but since we’re all just pawns to endless gas price games this is a guilt I could live with.
Our former van blew its cat out from extended injector clogs causing rich running. I went back and forth from the empty Magnaflow cat to a new one of the same model, and it ran so much better on the empty one, on enough less gas, it felt stupid if not wasteful to re-install the working one.
Then there’s the theft risk aptly mentioned by JLRF…
If we still lived in air-weary Denver, I’d never consider not running a cat between tests as to not add to smog. But living in only clean air now, the atmosphere is not the least bit challenged in its own cleanup capacity so may buy a straight pipe to use between tests.
Plus our total weekly water consumption’s about 12 gallons, our fuel use averages maybe 11 gallons, and our total trash around ten lbs.
I once had to remind an over-the-top friend of this, and his resource usages, and his three cars, and his chimney, heating, and air conditioning, and routine backyard campfires, and his kids, when he ragged me for having a “resource-wasting” van. I’ll let you guess where and how he lived.
It never came up again.  |
I can understand the dilemma. We do our part in Illinois with conservation, recycling, etc. If the worst I have is a 1600 DP Super Beetle and this van. We're still ahead of the majority. _________________ 1974 Super Beetle (Factory Sunroof)
1974 Super Beetle Convertible
1984 Vanagon GL (Factory Sunroof)
Jack of all trades. Master of none! |
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khughes Samba Member
Joined: July 13, 2013 Posts: 914 Location: Phoenix AZ
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Posted: Mon Nov 10, 2025 1:33 pm Post subject: Re: Are cats required? |
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| MarkWard wrote: |
| No reason not to run an OXS with the Cat bypassed or deleted. It should be mounted in front of the Cat. It measures exhaust pre catalyst not after. |
The OP already said his cat-delete pipe has an O2 sensor. So he should see no performance issues. _________________ '86 Westy FAS GenV Turbo (Marvin) |
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MarkWard Samba Member

Joined: February 09, 2005 Posts: 19092 Location: Retired South Florida
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Posted: Mon Nov 10, 2025 3:50 pm Post subject: Re: Are cats required? |
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| khughes wrote: |
| MarkWard wrote: |
| No reason not to run an OXS with the Cat bypassed or deleted. It should be mounted in front of the Cat. It measures exhaust pre catalyst not after. |
The OP already said his cat-delete pipe has an O2 sensor. So he should see no performance issues. |
The post was for the comment about removing the oxygen sensor or disconnecting. To clarify it’s not necessary to disconnect or remove.
A well tuned wbx engine will run fine with the oxygen sensor disconnected and can be helpful having it disconnected chasing drivability problems. But it is nice to have on line. |
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Andymon Samba Member

Joined: February 24, 2015 Posts: 416 Location: Medford, OR
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Posted: Mon Nov 10, 2025 6:16 pm Post subject: Re: Are cats required? |
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| cmyoch wrote: |
| khughes wrote: |
| cmyoch wrote: |
On my newly acquired '84 GL. I noticed the PO replaced the pipe just before the muffler which also has a new O2 sensor in it. There's nothing after. Are catalytic converters a requirement for the engine to run efficiently? I have no problem purchasing whatever is necessary for it to run the best but if I can avoid a cat, I would.
Thoughts? What do you guys have?
Thanks, |
They are required in all States with emissions inspections. They aren't required for an engine to *run well* but they are required to meet environmental exhaust standards.
And who doesn't love cats? I have one laying against me now  |
I love cats but not the converters. Emissions are not a requirement in my area. I was wondering if I can get away without one without sacrificing performance. |
They aren't required where I live. I had mine taken off and the van runs just as good without it as it did with it. _________________ "Blanch" '85 Westy
"Too many freaks and not enough circuses". |
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Stinky123 Samba Member
Joined: January 31, 2022 Posts: 243 Location: Grand Junction, CO
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Posted: Mon Nov 10, 2025 8:23 pm Post subject: Re: Are cats required? |
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In the olden days (late 70s early 80s). The car magazines used to bitch about cats putting out a more dangerous chemical than the one that they control.
Modern engines run plenty clean w/o them. |
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zerotofifty Samba Member
Joined: December 27, 2003 Posts: 4200
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Posted: Mon Nov 10, 2025 9:55 pm Post subject: Re: Are cats required? |
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| Stinky123 wrote: |
In the olden days (late 70s early 80s). The car magazines used to bitch about cats putting out a more dangerous chemical than the one that they control.
Modern engines run plenty clean w/o them. |
The modern high end, three way catalyst brings Hydrocarbons, Carbon Monoxide, and Nitrogen Oxides to very close to zero on a modern engine. With out the catalyst, modern engine do produce a considerably higher amount of these chemicals.
Modern engines without a catalyst do produce less smog than older type engines. the modern engines have very precise mixture control thanks to computer control, oxygen senders, injection, have an egr to reduce NOx, crank case breathers that burn off fumes, evaporator system for fuel tank fumes, etc..., and other such modern things verses a vintage car that lacks these things. _________________ Sorry About That Chief.
Give Peace a Chance.
Words to live by. |
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Abscate Samba Member
Joined: October 05, 2014 Posts: 24395 Location: NYC/Upstate/ROW
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Posted: Tue Nov 11, 2025 3:15 am Post subject: Re: Are cats required? |
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| Stinky123 wrote: |
In the olden days (late 70s early 80s). The car magazines used to bitch about cats putting out a more dangerous chemical than the one that they control.
Modern engines run plenty clean w/o them. |
And that was all false information, written by bitter old men who couldn’t buy 428 super jet V8s for their Torinos anymore
Cats replaced all the lean burning and NOX by chemically converting them to benign stuff
It’s a Federal offense to emissions tamper
States all have different rules and years of smog testing , so no simple answer there.
Ice all put out CO2 which existentially is a bigger threat than any other emission so I guess the old cars mags were right on that point _________________ 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🍊 🍊 🍊 |
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