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Wolfsburg West Okrasa heads/kit
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jays58s
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PostPosted: Fri Jun 22, 2018 12:54 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

aircooled60 wrote:
Good comments Jay. I have 2- 36's With the Wolfburg Kit and I'm quite often chasing Carb adjustment and one of the manifold flanges is warped and it is double gasketed until I get around to pulling it apart and file the flange down.
Rob D.


A nice belt sander will do the trick, but it’s just a combination of so many things that makes for a labor intensive build. I don’t know that anyone would be willing to pay me what I’d need to cover my labor cost to properly put one of these together lol. The one I’m putting together right now is for a friend, and I’m way beyond what I told him I’d build it for.
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gzaharatos67
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PostPosted: Sat Aug 23, 2025 5:09 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

Just adding a note here to check your valves on the Wolfsburg West Okrasa kit when they arrive.

I spent a lot of time chasing down other potential leads for my rebuilt engine that wouldn't start, stupidly thinking that a $2000 kit wasn't going to come with valves that leak ....

https://photos.app.goo.gl/5hh2nRuqHs52etCKA
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Vedderism
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PostPosted: Sun Aug 31, 2025 10:23 am    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

jays58s wrote:
aircooled60 wrote:
Good comments Jay. I have 2- 36's With the Wolfburg Kit and I'm quite often chasing Carb adjustment and one of the manifold flanges is warped and it is double gasketed until I get around to pulling it apart and file the flange down.
Rob D.


A nice belt sander will do the trick, but it’s just a combination of so many things that makes for a labor intensive build. I don’t know that anyone would be willing to pay me what I’d need to cover my labor cost to properly put one of these together lol. The one I’m putting together right now is for a friend, and I’m way beyond what I told him I’d build it for.


It took me about 8 months to figure mine out. I should have kept track on how many hours alone I spent on the manifolds squaring both ends. I’m currently building a second stroker motor, going to definitely take my time on this one even more. Will definitely spend the time on the heads this time. Very time consuming project, this is why some guys are willing to spend the almost 9k to get one done.
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gzaharatos67
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PostPosted: Thu Sep 04, 2025 12:54 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

I spoke with Tony over at Wolfsburg West today who tested one of my heads and he said that it's fine. Here's the video that he sent:

https://photos.app.goo.gl/BxYYCCsKX1fwDL8w9

I'm just looking for a second opinion. Does this amount of air leaking out of multiple places seem fine to you all?

When I had these installed on my engine I had spark and fuel but couldn't even get a cough as I was trying to get this engine started for the first time. I reasoned that it was because of low compression which I was measuring at around 50 psi per cylinder.

Anything that you guys see that might be helpful?
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motofly196
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PostPosted: Thu Sep 04, 2025 1:07 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

For a brand new cylinder head? Unacceptable...but these have been a problem for over a decade. Lap the valve to the head. The air leak down will probably go away. If not you're going to need to cut the seats, and still lap in the valve. This is standard practice on ALL aftermarket heads now days unfortunately. Quality control just isn't there any more.
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gzaharatos67
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PostPosted: Thu Sep 04, 2025 7:23 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

Ok thanks. I'll bring them to my shop when I get them back. Why is WW telling me that they are fine? That's crazy.

If I have to have the valve seats cut it's going to bring the valve stems out even further and I'm going to have even more trouble with valve lash clearance......
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PeteSC
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PostPosted: Fri Sep 05, 2025 5:46 am    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

gzaharatos67 wrote:
I spoke with Tony over at Wolfsburg West today who tested one of my heads and he said that it's fine.


For whatever it's worth in the video I hear him say that "the leakdown says that it's fine, but I don't agree."

When Joe Ruiz built my engine I opted for larger valves. Joe sent the heads and new valves to Clyde Berg for this work and Clyde's bill was $480 (granted this was 7 years ago). I agree with the others that new heads shouldn't require this, but if you're not opening the heads for larger valves I can't imagine it would be too expensive to send the heads to someone like Clyde just to have the valves lapped or even new seats installed with a three angle valve job (and check over the guides for good measure).

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gzaharatos67
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PostPosted: Sun Sep 14, 2025 3:33 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

I got my heads back from WW and took them to my local guys. They said the valve seats just weren't right. Seemed like they set up the machine to cut one valve and then just ran them all through it without adjusting the hight/depth.

Anyway, Eddie at Painters Grinding took care of, like he always does, and now my engine is running for the first time!
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PostPosted: Fri Dec 05, 2025 4:53 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

Given all the comments on the WW Okrasa kit with my engine build just starting, took the new manifold and heads to my machine shop to get them checked over. The intake manifold flanges were warped with welding slag internally. Here's what they found.


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PostPosted: Fri Dec 05, 2025 6:38 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

kintail wrote:
Given all the comments on the WW Okrasa kit with my engine build just starting, took the new manifold and heads to my machine shop to get them checked over. The intake manifold flanges were warped with welding slag internally. Here's what they found.


Image may have been reduced in size. Click image to view fullscreen.


That sucks seem like your not the only ones with wolfsburg west head problems.. I think wolfsburg west should pay for this work since they are already expensive heads or return them with your finding sheet of the problems ....

But im not shock about the manifolds those are normal..but you would think wolfsburg west or the company who makes them would clean them up and reface the manifolds...I say call wolfsburg west and see what they say like I said these kits are not cheap they should do something about it .....so before any work notify them ...
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Bub
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PostPosted: Mon Dec 08, 2025 11:33 am    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

Well-- what's the alternative to the WW kit? Should they double the price of the heads and 'make them right" -?
What's the solution most people would like to see- because if original Okrasa heads are the only alternative it doesn't seem terrible, even being what it is.
Just trying to be fair.
Do we know how precise a set of NOS Okarasa heads are out of the box? Has anyone torn a set of new ones down and evaluated and compared them to what WW makes? What would an NOS set of Okrasa heads cost in the condition the WW heads are when all the work is done and they're 'fixed' ?
I assume the Okrasa heads would be north of $2500-3k with no guarantees, and decent chance they 'could use' some tweaking. So..$3500 for the next best alternative makes the WW heads seem not terrible to me.

Another alternative is Okrasa valves in stock heads, when all done on a stock engine you're damn close to Okrasa specs and barely anyone would notice at a fraction of the cost.
I'm just saying I don't think the WW heads are terrible for what you get and the cost. The fact that they could use some work shouldn't be a huge surprise, they're not going to be perfect. And if you're building a *precision* Vintage speed 36hp down to the details some extra cost must be expected.

And we all know that even IF WW made them 'perfect' they wouldn't be good enough for some people. Everyone has different standards and expectations..

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PostPosted: Mon Dec 08, 2025 1:00 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

Ether way your still gonna be paying alot more do to the fact if they heads have problems someone has to fix them our else the engine won't run right ...most shops charge different and can be expensive fixing the problems..now I can see if person can fix them by them self at home all it would do is add time ok fine but not everyone has the tools to fix them at home ... I believe they "ww" should at least check the valves and guides better to see if they are no non issue..yes i get you can't please everyone 100% ....now I see this as a non issue if a person is gonna add bigger valves ,porting so on so on since your making them to your standards ok fine no problem...but most just want stock valve train for their simple vintage build.. in which ww should have these 100% to go ....wolfsburg west should sell these heads with problems as builder heads or bare heads so that a person who was or wants to add his bigger valves or custom work there's no miss understanding...as is the solex 32 carbs most of them have shaft problems.... so that's also another experience....
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PostPosted: Fri Dec 12, 2025 1:36 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

Im guessing Autolinea is making the heads for WW? The Autolinea heads of the past (GO1, GO2 and GO3)all had the same problems that are described here. Soft seat material, poor sealing valve jobs, low quality springs/valves/retainers/keepers etc. Did they run? Yes and that is all that the manufacturer cared about. If you want it to run well you are on your own. Even though they were an OE supplier the key is in the QC
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PostPosted: Mon Dec 15, 2025 12:47 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

It seems crazy to me that brand new heads don't work out of the box. Some say we should accept this given orignial Okrasa heads cost more, but that does not make any sense. If you are selling a product for a premium price, it should work out of the box. No exceptions. The fact that one has to have head work done on new heads is bonkers. Perhaps its time for WW to find a new manufacturer for their heads.
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PostPosted: Mon Dec 15, 2025 1:55 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

jbannon wrote:
It seems crazy to me that brand new heads don't work out of the box. Some say we should accept this given orignial Okrasa heads cost more, but that does not make any sense. If you are selling a product for a premium price, it should work out of the box. No exceptions. The fact that one has to have head work done on new heads is bonkers. Perhaps its time for WW to find a new manufacturer for their heads.


Samething I been saying ..why should 1 pay another shop to fix them at the end your gonna be paying more ..ww should have theses head right out of the box ...and sell all the messed up heads that don't meet the standards and so that they don't lose money on the junk heads sell them as fixer uppers / bare heads at a less valve price ...so that a vw guy looking to add his race specs or upgrade valve port work ... one shouldnt buy heads and be told deal with it that how it is ...I dealt cb performance or empi, or Jeff denham who do heads make sure at lease the valves seal ...I can care less about the manifolds on about the slag in them now that's normal.... heads should seal and those 32 pbic seal since they also seem to leak from the shafts ...one shouldn't pay extra on ww heads they should make sure they check or double check the valves and fix there problems not just oh who cares sell them... now if the heads are $100-200 bucks each ok maybe they could get away but at $675 each plus shipping ummm no that don't pass with me from fellow vw folks about oh just fix them ..or else they will raise the price we'll Hello you still gonna be paying more if you gonna be having another shop fix them its still gonna cost more ...now if one can fix them by them selfs ok fix them but not everyone can or knows how to fix them and rely on a shop/ another person to fix them ...
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PostPosted: Mon Dec 15, 2025 4:31 pm    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

jbannon wrote:
It seems crazy to me that brand new heads don't work out of the box. Some say we should accept this given orignial Okrasa heads cost more, but that does not make any sense. If you are selling a product for a premium price, it should work out of the box. No exceptions. The fact that one has to have head work done on new heads is bonkers. Perhaps its time for WW to find a new manufacturer for their heads.



The point I was trying to make wasn't that it's a good deal or anything- but at the price they have them at they don't seem to be having a problem selling them. Obviously they know the market- and they know you don't have another choice.
It's NOT a good deal, it's just the only deal and I seriously doubt the next place that decides to make them will make them any better for less or near the same cost. I'm surprised BBT hasn't looked into making them properly with less hassle.
But what do you think THEY would sell them for? They're just going to put them right between Ruiz's price and WW.

Just for discussion- what's a reasonable price you'd expect to pay for very niche' reproduction of exceeding rare cylinder heads that need no work?
It's not like the machine shops you're sending these to are giving you a good deal- You're paying $130-$200 an hour to rework "VW HEADS" .
Why isn't anyone complaining about that? To take a BRAND NEW HEAD and pull the valves, quick grind of the seats and valves and reassamble?
That's dumb easy work honestly once you've done 2-3.

Maybe show some grief towards the machine shops- I mean WW is nice enough to go through the work of reproducing these and people just whine because "they're not perfect" out of the box.
I just don't particularly take the complaints too serious when nobody is forcing you to buy them, or make them perfect to whatever your own standards are AND there's literally no alternative.

I want a damn Fridolin- should I whine and compain that my ONLY choice is a $60k car from the UK once a year?
I mean...not being a dick, but pay the price, make an alternative, or just don't buy them.
If they were that bad or nobody bought them then you'd have some leverage.

Beyond that- it's 36hp, and nobody is putting 50-60k miles year on an Okara engine. Most people put maybe 300 to 3k miles a year on the high end on a 36hp build of any kind.
How GREAT do they need to be to drive 1500 miles a year? If you build the engine half way properly even with garbage heads it'll outlive all of us at that rate.
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PostPosted: Sun Dec 21, 2025 6:20 am    Post subject: Re: Wolfsburg West Okrasa heads/kit Reply with quote

First of all thanks to the Samba for providing this forum to share information regarding this kit. I took it to the machine shop knowing pretty well what needed to be checked and possibly redone...... speed costs $$. Likewise if I had bought a used Okrasa kit it would have gone to the machine shop as well for the same treatment with money spent. The shop rate here is around $125/hr and so far have spent $1K.

Had I installed the kit right out of the box and chased these issues for awhile, costing additional time and money .....I would naturally been more than upset. Apparently WW has replaced defective parts in the past to address the issue with customers.

As pointed out re-building a stock head also costs money but the expectation with these new heads is obviously higher. Not having this reproduction of the original Okrasa kit to VW enthusiasts is also not desirable. My one suggestion for improvement would be a better quality control scheme going forward knowing this might also increase the end cost per unit, but with a goal of higher customer satisfaction.
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