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greggholmes
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PostPosted: Mon Dec 29, 2003 2:57 pm    Post subject: type 4 info. Reply with quote

Specs.

76 2000 stock with weber 2 barrel

got it running after PO let sit for 4 years.
sounds like massive exaust leak but seems to me like its leaking from the head on number 2. is this common? did the 76 have a head gasket and do they leak?

Also, anyone have a sit on setting up a weber 2bbl.
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keifernet
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PostPosted: Mon Dec 29, 2003 3:00 pm    Post subject: Reply with quote

this thread may give you some idea(s) as will the one right up top here about " top end rebuild"

http://www.thesamba.com/vw/forum/viewtopic.php?t=59030
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ratwell
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PostPosted: Mon Dec 29, 2003 4:03 pm    Post subject: Reply with quote

All Type IV bus motors (maybe all Type IVs) had metal head gaskets between the cylinders and the head. The problem with it is that it created two sealing surfaces which was harder to seal. The second problem is that they can break and then you have a head leak (the head/cylinders are less likely to break).

VW's rebuild facility in Canada issued a technical bulletin in 1990 wrt rebuilding. In amounted to eliminating the head gasket (comes in a new gasket set) and instead you shim the base of the cylinder with a appropriately sized spacer.

The spacer increases deck height but does not change the overall valve geometry or CR because you're effectively stacking at the base what you removed from the top. You should still take into account the deck heights, CR, etc into your rebuild of course because shims can vary in their stated thickness.
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greggholmes
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PostPosted: Tue Dec 30, 2003 11:00 am    Post subject: Reply with quote

What are the chances of damage to the head? do you think I can do a simple repair and be on the road?
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ratwell
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PostPosted: Tue Dec 30, 2003 11:12 am    Post subject: Reply with quote

greggholmes wrote:
What are the chances of damage to the head?

That part of the head is not designed to dissipate the heat from escaping gasses. More of the gasket could break off and end up bouncing around inside.

Quote:
do you think I can do a simple repair and be on the road?

I really don't know without looking. If you damage is severe enough then you may have trouble getting the head and cylinders to mate. Certainly removing the gaskets and shimming the base is not an involved process.
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NeverHadaBeetle
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PostPosted: Tue Dec 30, 2003 11:16 am    Post subject: Reply with quote

A simple compression test will tell you if you have a head leaking. Although the head gaskets caused a lot of problems the copper exhaust rings caused many times more. If you think have a large exhaust leak then you should be able to see carbon or soot blackening the area around the exhaust port. This is most likely your problem and easy to fix. Remove the heat exchanger and replace the copper ring. Use a sticky sealant like silicone to keep the ring in place (it will be installed pointing down to the ground) while you reinstall the heat exchanger. Very common problem on type IV engines. Good luck.
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greggholmes
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PostPosted: Tue Dec 30, 2003 11:30 am    Post subject: Reply with quote

As soon as I can get the bus home on the cheap I will be able to do some more diognostics. I have a bug motor I can swap in but I'm not sure if everything will work right for the short trip home. other then the tin i'm not sure about the throw out bearing, its out of a 73 beetle.. into a 76 bus
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keifernet
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PostPosted: Tue Dec 30, 2003 11:45 am    Post subject: Reply with quote

greggholmes wrote:
As soon as I can get the bus home on the cheap I will be able to do some more diognostics. I have a bug motor I can swap in but I'm not sure if everything will work right for the short trip home. other then the tin i'm not sure about the throw out bearing, its out of a 73 beetle.. into a 76 bus


save yourself the greif on that ( IMO) rent a Uhaul tow dolly....
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ratwell
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PostPosted: Tue Dec 30, 2003 12:59 pm    Post subject: Reply with quote

greggholmes wrote:
I have a bug motor I can swap in but I'm not sure if everything will work right for the short trip home. other then the tin i'm not sure about the throw out bearing, its out of a 73 beetle.. into a 76 bus

The engine mounts are totally different.
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greggholmes
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PostPosted: Wed Dec 31, 2003 6:34 pm    Post subject: Reply with quote

Do you mean the rear support?
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Rich
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PostPosted: Wed Dec 31, 2003 8:28 pm    Post subject: Reply with quote

Here's a thread re: Weber set up.

http://www.thesamba.com/vw/forum/viewtopic.php?t=55834&highlight=

I think I might have a couple more posts on this site about the Weber, search by author "Rich"

I have a theory about buses that sit for a long time. My theory is that they are too screwed up to drive.

Towing to a place you can work on the bus could be a great idea. Get a good deal on the bus, tow it to someplace you can work on it and have about $500.00 to spend (lose Wink ) Remember, your bus will never be worth more that 2K.

Rich
'72 Westy
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greggholmes
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PostPosted: Wed Dec 31, 2003 9:49 pm    Post subject: Reply with quote

http://www.geocities.com/greggholmes2003/76bus.html

Is my story
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greggholmes
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PostPosted: Wed Dec 31, 2003 10:36 pm    Post subject: Reply with quote

Rich wrote:
Remember, your bus will never be worth more that 2K.


<My bus is worth more then all the money in the world because my wife gave me the bus. I just need to get it home to work on it.
I was working on an upright conversinon for my bug but got the bus.
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Rich
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PostPosted: Wed Dec 31, 2003 11:54 pm    Post subject: Reply with quote

No offense Gregg, I hadn't read your story. Good luck.
Rich
'72 Westy
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greggholmes
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PostPosted: Sat Jan 03, 2004 10:53 am    Post subject: Reply with quote

thanks
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