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Trouble raising my pop top
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larrytrk
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PostPosted: Thu Aug 16, 2007 5:12 am    Post subject: Trouble raising my pop top Reply with quote

Maybe I need Viagra to get it up, because my newly acquired 87 Westy' pop top is a BEAR to erect.
My 83, from a few years ago was not this difficult.
It has a new 3 window canvas and a Thule rack, could that extra weight account for the difficulty?
Are there any accessory struts, like on the "California", available.
Do I need to eat more spinach?
Do I need to take "AARNOLD", with me whenever I go camping?
Laughing
Should I try to lube the runners in back, could they cause the problem?
The top lowers easily!!
Thanks.
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zippyslug31
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PostPosted: Thu Aug 16, 2007 9:27 am    Post subject: Reply with quote

Coupla thoughts....

the new canvas might be stiff? I know that the aftermarket material makes the top stiffer.

is your rack loaded? When I have my Yakima pod on the van, even empty it can be damn near dangerous to pop the top (read VERY HEAVY).

rusty spots at any of the pop top's pivot points? Maybe hose them in WD40 and see if it helps.
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Dark Alley Dan
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PostPosted: Thu Aug 16, 2007 9:59 am    Post subject: Reply with quote

I've found that German dedication to thorough weatherproofing can be problematic.

If I attempt to raise the top with the doors and windows closed, as well as the tent windows zippered shut, the suction alone makes the lid feel like she's made of granite.

Could this be the issue?

Dan
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larrytrk
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PostPosted: Thu Aug 16, 2007 10:54 am    Post subject: Reply with quote

Dark Alley Dan wrote:
I've found that German dedication to thorough weatherproofing can be problematic.

If I attempt to raise the top with the doors and windows closed, as well as the tent windows zippered shut, the suction alone makes the lid feel like she's made of granite.

Could this be the issue?

Dan


Thanks guys.
The racks are empty, awaiting unlock key from Thule to remove.
I hit all piviot points I could see with WD-40.
The sliding door was open to alleviate suction.
I will try to grease upper slides when I attempt to open again.
I guess I just turned into a wimp in my old age!!!
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wbx
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PostPosted: Thu Aug 16, 2007 1:08 pm    Post subject: Reply with quote

AFAIK, there are springs in the lower arms of the pop-top struts that are supposed to act as a counter-balance. I haven't heard too many complaints of this area, but there have been 1 or 2. I don't know if there is a fix even, so in other words - i don't think i've given you any useful information other than a possible explanation.

-Damon
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msinabottle
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PostPosted: Fri Aug 17, 2007 12:05 am    Post subject: One Suggestion... Reply with quote

Find all your pivot points, and clean them, I'd suggest shots of brake cleaner if it doesn't get on the paint, or lighter fluid on a toothbrush, or Simple Green, which is probably the safest thing to use and will do a good job for you if you give it some time and a bit of scrubbing.

Then lube 'em with something heavier than WD-40, like 3 in 1, White Lithium, or the like. Gunk can really add to the friction, and the friction can do AMAZING things to the amount of effort any job requires.

Best!
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amishman
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PostPosted: Fri Aug 17, 2007 7:55 am    Post subject: Reply with quote

The rack is to blame in my opinion. My top was rather easy to lift when I had no rack and basket. I added a rack and basket and now it takes a olympic gold medalist to do a dead lift with red face style approach to get it up. I now push the top up part of the way by pushing the top rather than the bar and once it is up part of the way, I push up with a quick push and alternate my hands to the main bar and push like a mad man to get it up all the way and then locked in place. That works for me and my name is now Boris from russia and the dead lift king. Laughing

tj
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zippyslug31
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PostPosted: Fri Aug 17, 2007 8:41 am    Post subject: Reply with quote

amishman wrote:
I now push the top up part of the way by pushing the top rather than the bar and once it is up part of the way, I push up with a quick push and alternate my hands to the main bar and push like a mad man to get it up all the way and then locked in place.


Actually, that's a good point. When my pod is on top and fully loaded, about the only way I can get the top popped is by unlocking the top, putting my back/shoulders into the top, press it out with my legs while pushing the bar just to get it started. So, in other words it's fair game to carefully push the fiberglass up a short distance until the bar is easier to push toward the front of the van.


This is a mystery though. Doors not closed, nothing to speak of on top, hinge points seem clean? What the hell else could it be???
If you can relate to the following, then maybe this is your problem -
Image may have been reduced in size. Click image to view fullscreen.


Could just be time to bulk up! Laughing
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Surfalia
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PostPosted: Fri Aug 17, 2007 9:04 am    Post subject: Reply with quote

I have a yakima rack and it doesn't make it any harder to lift the top. Only when I have a few surfboards on the rack does lifting the top become tough. I have been thinking of trying to rig up a couple of the rear hatch assist shocks on my top but haven't yet. First I gotta get off the side of the road....no spark...no juice to the fuel pump Crying or Very sad
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tclark
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PostPosted: Fri Aug 17, 2007 10:40 am    Post subject: Re: One Suggestion... Reply with quote

msinabottle wrote:

Then lube 'em with something heavier than WD-40, like 3 in 1, White Lithium, or the like. Gunk can really add to the friction, and the friction can do AMAZING things to the amount of effort any job requires.
Best!

2 words Fluid Film
http://www.eurekafluidfilm.com/
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hiram6
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PostPosted: Fri Aug 17, 2007 11:48 am    Post subject: Reply with quote

Also you've got to consider where your rack and pod are mounted in relation to the hinge/pivot point of your pop-top. If you have your extra weight (the rack and pod + contents) mounted further away from the pivot point, in essence they are going to seem heavier.

Imagine swinging a baseball bat the normal way (weight out at end of bat). Now switch ends of the bat, so you're holding the barrel end in your hands, and the handle part of the bat is at the other end. Will semm much easier to swing, because you're not swinging the heavy end, it's in your hands!

If your weight is towards the front of your pop-top, you're lifting the heavy part. If your rack is towards the back, closer to the hinge, it should have less of an impact on the effort required to lift the top.

Not sure if that made sense, but I'm too tired to try again!!
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fyrgrrl
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PostPosted: Fri Aug 17, 2007 12:31 pm    Post subject: Reply with quote

Uhhhh....I put a Thule box on top of my camper...and my dad and I can barely get the bad boy "popped". Embarassed

MY GAWD!!! Shocked That was a killer but the real killer was when it was time to get it back down....I was ready to drive with the top up....we did get it down but we weren't feeling too good afterwards. Crying or Very sad

I have to admit my dad is 83 and I am a mere 130lbs and 5'6"....but I have no problem with the box off the top. So I have to go with, "It's the pod." And my rack is installed forward....about over the sliding door.
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