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alphaskate69 Samba Member

Joined: August 03, 2004 Posts: 42 Location: Washington
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Posted: Fri Nov 16, 2007 5:42 pm Post subject: STUCK oil pressure relief valve? |
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I am trying to break in my NEW 1776cc in my 66 bus with a remote oil filter.
When I started the engine, the oil filter blew open at the mounting base. I assume this is due to too much pressure as the result of a stuck oil pressure relief valve? (from the info I have gathered)
The engine has a 30mm oil pump. When I changed the oil filter out to stop the leak, I noticed oil leaking from the rear(rear of car) oil pressure relief valve.
HOW do I take apart the relief valve and find out what is causing this problem. Also, how do I fix it? Thanks |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 80325 Location: Sneaking up behind you
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Posted: Fri Nov 16, 2007 5:50 pm Post subject: |
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I think the 30mm pump is your problem.
Remove the pressure control piston by removing the cap with a large screwdriver. The spring and piston should come out.
Are you using OEM springs or aftermarket? The aftermarket ones are too stiff. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
עַם יִשְׂרָאֵל חַי |
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rterfert Samba Member

Joined: October 08, 2003 Posts: 1419 Location: Yuma Arizona
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Posted: Fri Nov 16, 2007 6:10 pm Post subject: |
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And get rid of that Fram filter??
What kind of filter are you using??
After you remove the BIG screw, remove the spring/plunger......artr it's unstuck your oil should run out put your parts back in and test run it.
Last edited by rterfert on Fri Nov 16, 2007 9:05 pm; edited 2 times in total |
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A.J.Sims Banned

Joined: December 11, 2003 Posts: 1016 Location: LowBugget.com 982 N Batavia A4 Orange Ca 92867
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Posted: Fri Nov 16, 2007 8:39 pm Post subject: |
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Oil Piston Puller.
I do not like the 30mm pump with a new mag case(aluminum is ok)
Oil filters:
Mann for brake in (no by-pass)
HP1 for street cars
Wix for race cars. _________________ Have tech questions? Need real help? Give us a call.
www.Lowbugget.com
982 North Batavia A4, Orange Ca 92867.
68 drag bug 1915cc 10.50's @130mph
66 fastback 2387cc turbo street car
67 baja 2054cc turbo. |
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alphaskate69 Samba Member

Joined: August 03, 2004 Posts: 42 Location: Washington
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Posted: Fri Nov 16, 2007 10:09 pm Post subject: |
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I am running the Fram ph8a. It is the same as the HP-1. The case is an as-41 case. The longblock was built by G. Serranos whom is out of buisness now...so they are no help.
Should I Change out oil pumps?
What do you mean by no bypass. How would I unhook the filter to break it in?
This is my first new engine... so please be thorough and I will greatly apprectiate it. |
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miniman82 Samba Swamp Donkey

Joined: March 22, 2005 Posts: 9515 Location: Southern Maryland
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Posted: Fri Nov 16, 2007 11:05 pm Post subject: |
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Unless it's a race engine, ditch the 30mm pump, and go 26mm.
When he says 'no bypass', he's talking about the valve that 90 percent of filters have that passes the oil around the filter element at a certain pressure (not much). It's supposed to allow oil to reach the engine in case of a completely clogged filter element, but it also opens at first startup when the oil is thick. That's why you want one without bypass, so your new engine gets only 100 percent clean oil for it's first run.
I'm using the Geers filter, so I know 100 percent of my oil is filtered. That thing is a tank! _________________ Build thread: http://www.thesamba.com/vw/forum/viewtopic.php?t=212747
| Glenn wrote: |
| satterley_sr wrote: |
I just wanted to bitch but I'm getting no sympathy. |
Welcome to the Samba. |
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SRP1 Samba Member
Joined: January 06, 2007 Posts: 4342
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Posted: Sat Nov 17, 2007 12:25 am Post subject: |
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| alphaskate69 wrote: |
I am running the Fram ph8a. It is the same as the HP-1.
Should I Change out oil pumps?
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IMO leave the 30mm pump; despite what others may say that is not your problem, you can blow a filter apart with a 26mm pump as easily as a 30mm pump when the oil is cold. The Fram PH-8A and the HP-1 are not the same filters, basically the PH8A is not capable of sustaining higher oil pressures the HP-1 is.
Oil pressure on a full flow system between the oil pump and the filter does not have any type of regulator valve, and your stock relief valves do nothing between those two points. So when the oil is cold it will have a harder time flowing threw the filter, if your filter can’t handle the pressure it will usually collapse and or blow out, simple as that. When the oil is hot it flows threw as normal.
Install a HP-1 or I prefer a Wix 5151R and your troubles will be gone. Another option is to install a Gene Berg full flow pump cover, which has a relief valve in it to help control oil filter pressure in a full flow system and it works very well, but you still need to run a quality filter.
Now if for some reason you have hi oil pressure concerns when the oil is up to operating temperature and feel the pump is causing this, you only need to decrease the oils viscosity, which will in tern benefits flow, lubrication, cooling etc, as well as maintain a decent idle oil pressure.
Hope this helps and makes sense to you. |
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Towel Rail Horizontally Opposed

Joined: April 15, 2005 Posts: 4622 Location: SE CR IA US NA PE
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Posted: Sat Nov 17, 2007 12:43 am Post subject: |
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Next time try using a heat lamp under your sump so the break-in oil is already thinned out and closer to operating temp. _________________ 1974 Thing -- under the knife
1967 Beetle -- spring/summer/fall driver
1996 Subaru OBW (EJ22, 5-speed, AWD) -- winter car, 3-seasons "don't feel like biking today" car
049 > 070 > 053 > 009 |
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lostinbaja Samba Member
Joined: December 19, 2004 Posts: 4036 Location: Frankfort, Illinois
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Posted: Sat Nov 17, 2007 4:44 am Post subject: |
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Since you have it, keep the 30mm pump. Ditch the Fram and use a quality filter, I prefer Wix. I have never had a problem with Wix filters. _________________ Jerry...
If it's being towed, it must be a trailer!
"Vee Grow Too Soon Oldt Und Too Late Schmardt"
RIP Morgan
My photos
http://www.manxgallery.org/gallery/album92 |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 80325 Location: Sneaking up behind you
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Posted: Sat Nov 17, 2007 4:50 am Post subject: |
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| lostinbaja wrote: |
| Since you have it, keep the 30mm pump. Ditch the Fram and use a quality filter, I prefer Wix. I have never had a problem with Wix filters. |
At $35 for a new pump... get a 26mm.
Bigger isn't always better. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
עַם יִשְׂרָאֵל חַי |
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A.J.Sims Banned

Joined: December 11, 2003 Posts: 1016 Location: LowBugget.com 982 N Batavia A4 Orange Ca 92867
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Posted: Sat Nov 17, 2007 3:37 pm Post subject: |
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Key word "New motor"
I would not ues a Wix filter on a New, fresh brake in motor.
start with a Mann filter or that style then move up to the Wix on your first oil change if you like.
Now i run Wix filters but not on new motors as i want to filter all the oil on a new motor. This is what a rep from Wix informed me of at the last SEMA show.  _________________ Have tech questions? Need real help? Give us a call.
www.Lowbugget.com
982 North Batavia A4, Orange Ca 92867.
68 drag bug 1915cc 10.50's @130mph
66 fastback 2387cc turbo street car
67 baja 2054cc turbo. |
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SkrapMetal Samba Hornblaster

Joined: January 18, 2006 Posts: 2558 Location: Dallas, TX
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Posted: Sat Nov 17, 2007 5:36 pm Post subject: |
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| Glenn wrote: |
| lostinbaja wrote: |
| Since you have it, keep the 30mm pump. Ditch the Fram and use a quality filter, I prefer Wix. I have never had a problem with Wix filters. |
At $35 for a new pump... get a 26mm.
Bigger isn't always better. |
Isn't that the truth! I solved alot of my excessive oil pressure problems by changing my 30mm pump and installing a 26mm pump.
Also, Fram sucks. I use a K&N. _________________ oo9less since 2007
-72 Ghia- |
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alphaskate69 Samba Member

Joined: August 03, 2004 Posts: 42 Location: Washington
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Posted: Mon Nov 19, 2007 8:11 pm Post subject: |
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| What model of Mann filter? What model of Wix? Thanks |
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SRP1 Samba Member
Joined: January 06, 2007 Posts: 4342
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Posted: Mon Nov 19, 2007 8:41 pm Post subject: |
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Wix:5151R
Another filter I have used a lot of lately and will start to recommend on a full flow system is the K&N HP-3001 which can be found at most local auto parts stores. I have a few thousand race miles logged onto that filter now and it has been flawless. |
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Eric_S Samba Member

Joined: August 12, 2007 Posts: 862 Location: Sparks (think Reno) NV
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Posted: Mon Nov 19, 2007 9:29 pm Post subject: |
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Drill out the pressure relief holes in the case that drain to the sump and your 30mm pump will be fine. It works. _________________ --
Eric_S
What are all these extra parts? |
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alphaskate69 Samba Member

Joined: August 03, 2004 Posts: 42 Location: Washington
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Posted: Tue Nov 20, 2007 7:59 pm Post subject: |
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| What does that mean??? Drill out what??? I don't want to do case work. I just want to know how to stop the filter from blowing... so that I can start my engine and break it in. I AM NEW. Please be descriptive. thanks |
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Jimmy111 Samba Member
Joined: October 05, 2006 Posts: 2643 Location: Wyoming
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Posted: Tue Nov 20, 2007 8:05 pm Post subject: |
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Just change to the Wix. The Fram will blow every time . If you got to just remove the screw that holds the spring and piston in and see if you can remove the piston. If it moves it is ok.
If you have an extra spring. Just cut a 1/4 inch off your spring and reinstall it. It will reduce the pressure. Just remember to put the full length one back after. |
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Eric_S Samba Member

Joined: August 12, 2007 Posts: 862 Location: Sparks (think Reno) NV
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Posted: Tue Nov 20, 2007 9:13 pm Post subject: |
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The real problem is that the bleed off hole that bypasses back into the case is about 3/16" dia. That's fine for a stock oil pump turning at stock RPMs but get a big pump and spin it 50% faster and there is no possible way that tiny hole can bypass that much volume. The case has to be open to drill it out so that might not be the answer for you, but for those of you still building... _________________ --
Eric_S
What are all these extra parts? |
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Eric_S Samba Member

Joined: August 12, 2007 Posts: 862 Location: Sparks (think Reno) NV
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Posted: Fri Nov 23, 2007 11:56 pm Post subject: |
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In the latest HVWs on page 83, the pic in the lower left has an arrow pointing to the pressure relief hole that needs to be enlarged. _________________ --
Eric_S
What are all these extra parts? |
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propflux01 Samba Member

Joined: June 03, 2006 Posts: 501 Location: Central Arkansastan
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Posted: Sat Nov 24, 2007 7:10 am Post subject: |
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Get a different Filter than the Fram, Get a Gene Berg cover, and use a thinner oil. _________________ A 55-gallon Drum and a Shovel Can Solve Many Problems..... |
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