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Whipped Cream in my oil - WTF? (with pictures and video...)
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66 Bugman
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PostPosted: Sun Jan 03, 2010 6:42 pm    Post subject: Reply with quote

engineerscott wrote:
runamoc wrote:
Bet you don't have the thermostst hooked up. I don't and it doesn't matter how long I drive, it won't get warm enough to 'boil' the oil when it's 19F outside.


That's a good thought. So many mechanics over the years thought they were smarter than VW's engineers and disabled the thermostats. That would definitely contribute to the engine not getting up to proper operating temperature and driving the water out of the crankcase. I'd have a look as see if your thermostat is still present and operating properly.



So, I looked up what the thermostat looks like on Mid America Motorworks. I'm wondering... what does it do? Is there any wire attached to it? I saw it on my friends bug and we didn't know what it was.

I don't have one... But my bug runs fine in the cold weather and hot. Do I have anything to worry about? I know it may sound stupid b/c I know what a thermostat is, but what does it do on the bug? My friends wasn't hooked up to a wire or anything...
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Glenn Premium Member
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PostPosted: Sun Jan 03, 2010 6:46 pm    Post subject: Reply with quote

The thermostat is located under the 1-2 cylinders (right side).
Image may have been reduced in size. Click image to view fullscreen.


A rod connect to the right side flaps in the fan shroud. There's a flat bar that connects to the left side flaps.

When cold the flaps are close and open when the thermostat gets hot.

Image may have been reduced in size. Click image to view fullscreen.


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Image may have been reduced in size. Click image to view fullscreen.

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Bravo 1
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PostPosted: Sun Jan 03, 2010 6:59 pm    Post subject: Reply with quote

How much pretension is it supposed to have? When adjusting according to Bentley spec, it seems to put so much pressure on it that it 'stretches' it out a bit when cold. This is a good NOS one that is tested and not broken (I have a 'broken' one to compare to).
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66 Bugman
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PostPosted: Sun Jan 03, 2010 7:22 pm    Post subject: Reply with quote

Do I have anything to worry about if I don't one but it runs fine in cold and hot weather?
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KTPhil Premium Member
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PostPosted: Sun Jan 03, 2010 7:24 pm    Post subject: Reply with quote

One of the worries is the subject of this very post...
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66 Bugman
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PostPosted: Sun Jan 03, 2010 7:33 pm    Post subject: Reply with quote

Can you see if you have that flap on the shroud without taking off the shroud? I know I don't have the thermostat that sits under cylinders 1 and 2. I probably therefore don't have the flaps...

How do you install them? Do you have to drop the engine? Or can you take off the fan shroud and then put them in.

Thanks much,

colin
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tthew unn
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PostPosted: Mon Jan 04, 2010 11:57 am    Post subject: Reply with quote

i know i have a thermostat installed. unsure if it's working properly. or if the flaps are stuck. it's hard to tell what goes on down there. because i really haven't done much with the engine.
from what i've learned after owning the squareback. someone rebuilt the engine and took off the thermostat and propped open the flaps. a problem with that was, it was running horribly, and overheating constantly. driving 19 miles like that was not fun. if you don't have a thermostat you might still have the flaps, they might have been propped open.
so many think that the engine doesn't need some things like a thermostat, but i think, if volkswagen put it there, they most likely have a good reason for it in order for it to perform well.
so, is the goo related to the thermostat as well then?
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KTPhil Premium Member
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PostPosted: Mon Jan 04, 2010 1:21 pm    Post subject: Reply with quote

Goo and thermostat can definitely be related!

The goo is a mixture of condensed water and oil that is not heated enough to boil off the moisture, and either burn it through the PCV system, or vent it to outside.

The thermostat ensures faster warm-up and therefore more time/temp to drive the moisture out of the oil and crankcase fumes. This is one good reason why it is needed even is warm climates. Even in SoCal, where many mechanics had removed them, the diurnal temperature cycles drop below the dew point and put water in the oil. Unless boiled off, it will mix, then condense out to form goo where it is coldest, like in the pipes and caps in the photos above.

I went without them for years, but added it back on my T3 when I had the motor out. My Bugs sometimes got the goo when they lacked the thermostat.
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drscope
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PostPosted: Mon Jan 04, 2010 3:49 pm    Post subject: Reply with quote

runamoc wrote:
Bet you don't have the thermostst hooked up. I don't and it doesn't matter how long I drive, it won't get warm enough to 'boil' the oil when it's 19F outside.


Yea, but the other side of the coin is that when it's 19F outside, who is going to stay out there long enough to check under the oil cap?

Stop looking and you won't see that stuff!

It's cold, the air is full of moisture and the engine isn't being run enough.

So if all your tin and seals are in place and your choke is working and you have your thermostate working properly and your heat raiser tubes are clear, Ignore it.
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PostPosted: Sun Feb 21, 2010 8:57 am    Post subject: Reply with quote

I live in Northeastern Ohio. Since November I have been starting my 66 bug once a week and several times when the roads were dry was able to drive it for about 30 minutes to hopefully get the engine up to temperature. I had such a hard time getting it to run this past summer I was afraid to put it to sleep for the winter for fear it wouldn't wake up in the spring.

As it turns out bad move. The oil is badly emulsified from excess condensation from not bringing the engine and engine oil up to proper temperature. When I have started it the past few times the engine won't idle and it runs very rough with lots of white smoke.

What should I do once the warm weather returns hopefully later in April/May time frame? Change the oil, but what about the old emulsified oil, it probably won't drain very well. What about the transmission/gear oil? I changed it last summer, should I change it again. Will it be emulsified as well?
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glutamodo Premium Member
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PostPosted: Sun Feb 21, 2010 9:19 am    Post subject: Reply with quote

The transaxle is sealed, and unless you have leaks there is no reason to go in and change it again - you're good for several years.

The oil, you should be fine if when you go to change it, you take it on the freeway and get it hot before you drain it.

I can't remember, did you ever say if you had a thermostat on this or not?
-Andy
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Helfen
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PostPosted: Sun Feb 21, 2010 2:19 pm    Post subject: Reply with quote

The amount of this fuel/water/oil combination foam is in direct relation to the Condition of the engine (blow-by), Temperature of the engine/ how long the engine stays at operating temperature (to be able to evaporate fuel/water from the crankcase and to re-burn by use of the crankcase devise/or vent the old road draft tube, and the ability of the crancase to breath in fresh air through the front of the engine (via the nose of the crankshaft) case. These gasses and liquids must exit the engine or will cause internal damage to the engine. I forget how much water is in a gallon of gas, but water is a product of combustion. Most goes out the tail pipe and some goes by the rings (blow-by).
Older cars with a road draft tube can also get this condition although to a lesser degree in VW's case to and a greater degree in other types of vehicles.
I have a 65 standard with the 36hp engine with a road draft system-from the factory. I would get a very small amount collecting at the oil filler tube. I still have good compression even though the last and only time I had the engine apart was 1971. To remove this trace I extended the road draft tube lower down about 2" below the muffler and cut it at a angle to help it draft better (by causing a low pressure area) and no foam at all after that.
My 64 40hp with conventional crankcase devise dosent have any at all, I rebuilt that engine last spring, but when I had it apart I made sure it could breath through the front of the crankcase.
With proper oil changes every 1,500 miles and by letting the engine get to 135 deg. before driving off really extends the life of engines.
Nothing can overheat a engine faster than a oil cooler plugged/not passing oil, and nothing can keep your engine from warming up if oil is going through the cooler when cold. If your engine takes a long time to heat up look at the possibility of your pressure relief valve sticking and not diverting oil from the cooler when cold. Also check all cooling flaps/thermostat for function too.

Don
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rokemester
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PostPosted: Sun Feb 21, 2010 6:52 pm    Post subject: Reply with quote

Thanks for the good direction. I'll have to do a little homework on the oil relief valve. My car does have a thermostat, but I need to check to make sure it is operating properly. It has been a crap winter so far and I haven't been very motivated to get underneath the bug.
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rokemester
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PostPosted: Sun Feb 21, 2010 6:54 pm    Post subject: Reply with quote

glutamodo wrote:
The transaxle is sealed, and unless you have leaks there is no reason to go in and change it again - you're good for several years.

The oil, you should be fine if when you go to change it, you take it on the freeway and get it hot before you drain it.

I can't remember, did you ever say if you had a thermostat on this or not?
-Andy


Hopefully I can get it running well enough to get the oil up to temperature. The engine is missing and stumbling so badly right now I don't think I can get it anywhere. I'm hoping that once the weather gets a little warmer...
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