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Throttle Valve Switch Question
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Sobeys
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PostPosted: Fri Jul 11, 2008 6:05 pm    Post subject: Throttle Valve Switch Question Reply with quote

In reading this post: http://www.thesamba.com/vw/forum/viewtopic.php?t=268356&highlight=tps+switch (McVanagon Reply) there is an indication that at full throttle an ohm meter would read infinity.

Bentley (24.5Cool states "switch must display continuity only during idle and full throttle position of throttle valve switch" This would lead me to believe an ohm meter would read 0 at full throttle.

Is there a second switching point at full throttle?
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tencentlife
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PostPosted: Fri Jul 11, 2008 6:40 pm    Post subject: Reply with quote

No, it's the same switch closing twice, at CFC and WFO.
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Sobeys
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PostPosted: Fri Jul 11, 2008 6:56 pm    Post subject: Reply with quote

Not sure what CFC and WFO is

Should I be able to hear the switch close at full throttle?
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tencentlife
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PostPosted: Fri Jul 11, 2008 7:11 pm    Post subject: Reply with quote

Completely F'in Closed and Wide F'in Open.




(they fall for it every time.....)




Yes, you should hear the switch click at idle and at full throttle.
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syncrodoka
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PostPosted: Fri Jul 11, 2008 7:14 pm    Post subject: Reply with quote

If you can't get it to work get out the BFH- big f'n hammer.
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Perales
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PostPosted: Fri Jul 11, 2008 7:25 pm    Post subject: Reply with quote

tencentlife wrote:
(they fall for it every time.....)

Tch,tch,tch 10c, this guy is new.
Now if you could catch someone like TK with something like that, that would be funny. (Oh shit, am I in trouble again?)
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Sobeys
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PostPosted: Fri Jul 11, 2008 7:46 pm    Post subject: Reply with quote

OK... can't hear swich at WFO. Is there an adjustment I can make?
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Perales
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PostPosted: Fri Jul 11, 2008 7:50 pm    Post subject: Reply with quote

Read Dogpilot's post on this thread.
http://www.thesamba.com/vw/forum/viewtopic.php?t=298058&highlight=tps
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PostPosted: Fri Jul 11, 2008 8:00 pm    Post subject: Reply with quote

Perales wrote:
tencentlife wrote:
(they fall for it every time.....)

Tch,tch,tch 10c, this guy is new.
Now if you could catch someone like TK with something like that, that would be funny. (Oh shit, am I in trouble again?)


Were you involved in the one today that went down the memory hole? I'll remind you to keep a civil pen, my boy.

I almost posted something on that, but decided to stay away and deleted it.

Sorry, Sobeys, it's all in fun, not because you're kinda new. I have this Foghorn Leghorn alter-ego thing that rises up at times. They don't have an "elbowing neighbor while whispering behind hand out of corner of mouth" emoticon, or I might use it.
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PostPosted: Fri Jul 11, 2008 8:15 pm    Post subject: Reply with quote

tencentlife wrote:


Were you involved in the one today that went down the memory hole? I'll remind you to keep a civil pen, my boy.

Nope, I was just watching, ... Didn't want to touch that one.
OK, I'll behave... I guess...for a while.
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240Gordy
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PostPosted: Sat Jul 12, 2008 6:29 pm    Post subject: Reply with quote

Sobeys wrote:
OK... can't hear swich at WFO. Is there an adjustment I can make?


can't hear anything at WOT
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Terry Kay
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PostPosted: Sun Jul 13, 2008 6:32 am    Post subject: Reply with quote

<<can't hear anything at WOT>>

You won't be able to hear the switch going onto the cam--just coming off of the cam's ramp at low speed.

Adjust / replace the cam & retaining washer.
The cam is plastic and will wear out, once or twice every 100,000 miles or so.
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tencentlife
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PostPosted: Sun Jul 13, 2008 12:59 pm    Post subject: Reply with quote

Click, click, click-click-click! (apologies to the Specials).

Put an ohmmeter on it.
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Terry Kay
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PostPosted: Sun Jul 13, 2008 9:42 pm    Post subject: Reply with quote

The second "click" is incoincendental.
The TPS is has an initial set up procedure using the first cam lobe only--
The switch set up is done at, and on the firt lobe, the vacuum reading and ohm meter reading is taken on the first lobe of the operating cam.

If everything is set up right the second lobes high speed WFO operation will automaticly be correct---

If, and only if, the second lobe on the cam isn't worn out and not closing the switch at the right time all will be good.

8 times outa 10 the plastic cam is worn out and not allowing the switch to function properly.

It's wear item.
the other 2 times outa 10 it's the switch---it's worn out from doing the click-click maringa every time your foot hits the accelerator.

Try adjusting the switch first with the eccentric.
If it's a no go, and you can't get to the proper TPS adjustment specs, first replace the cam, and see if your there-- if no, then the switch .
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iceneweb
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PostPosted: Tue May 05, 2009 9:47 pm    Post subject: Reply with quote

Terry Kay wrote:
<<can't hear anything at WOT>>

You won't be able to hear the switch going onto the cam--just coming off of the cam's ramp at low speed.

Adjust / replace the cam & retaining washer.
The cam is plastic and will wear out, once or twice every 100,000 miles or so.


Sorry to jump in here, but i am going to swap a good switch in from one valve to another and am wondering where i can find a new retaining washer (also know as a spring clip)?
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teej
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PostPosted: Thu Feb 10, 2011 4:57 pm    Post subject: Reply with quote

Ok, WBX university continues for this Digifant beginner.

In working on the idle, I discovered the TPS is not closing at WFO. First I checked by ear, heard no click at full throttle, so I got out the multimeter to double check. Switch tests closed by click and continuity check at idle position, switch not closed by both listening and then verifying infinite resistance at full open.

So what? What does this mean in terms of engine running? I suspect it has been this way for a longish time. Is this an "urgent fix" or just an "important fix" or even a "when I get to it" item?
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PostPosted: Thu Feb 10, 2011 6:29 pm    Post subject: Reply with quote

On my Corrado, which has the same fuel management software (digi-1) the WOT switch activates fuel enrichment. This I believe is more important on the forced induction engine because bad things happen if you run short on fuel in boost.

So I guess the answer is 'how fast do you want to get there - RFN, pretty soon (both unlikely using a WBX but that's another (all the other?) thread...) or sometime this week?' Smile

Good luck!
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tencentlife
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PostPosted: Thu Feb 10, 2011 7:11 pm    Post subject: Reply with quote

The WFO response on this system isn't very prompt. I've watched it on a wideband and it can take 30 seconds before the ECU goes open-loop. It isn't a programmed amount of enrichment per se, it just tells the ECU to go open-loop so the AFM has a direct influence on mixture, the rest of the time it's closed-loop and the O2 sensor lambda system effectively overrides the AFM, to keep the air/fuel ratio close to 14.7:1 so the catalyst will work.

So not having the WFO switch closure is one of the least worrisome things that could be wrong with your Digifant. It's not as if there's even a noticeable power response when it does work, but that does depend on the AFM settings. If you drive the van heavily loaded or up a lot of long grades the WFO response might help keep pinging at bay by eventually resulting in some enrichment, once again that depends on the state of tune of the engine and fuel used, these engines are very detonation-resistant and can withstand a lot of abuse under high load.
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PostPosted: Thu Feb 10, 2011 9:22 pm    Post subject: Reply with quote

Thanks for the replies, exactly the type of explanation I was hoping for. We generally run premium, maybe not necessary but was advised it a good idea, and have driven some pretty mountainous country so far while heavily loaded. Sluggish, yes, but no knocking or pinging at all while under full throttle. Perhaps the higher octane is compensating for the faulty WOT switch response, and/or these are tough little engines. I like ours.

I think I know which list to put this fix on, thanks all.
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Terry Kay
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PostPosted: Fri Feb 11, 2011 12:04 am    Post subject: Reply with quote

If you can't here that switch coming off of the low speed cam , or the high speed the ECU doesn't ave a clue waht postion that throttle plate is in at any given time.

That's the basic plan for the TPS to give the ECU the correct throttle postion readings.

Now, if you plan on overriding the basic engineering plan dialed in by the krauts--i think your going to have some lean or real rich thottle issues and poorer than normal engine performace & fuel economy.
If you can live with that-forget about that switch--it'll run--like shit---
But it's running up to your expectations--so leave the switch & cam alone.
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