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Spare fuel system
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beetleman217
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PostPosted: Wed May 18, 2011 6:23 am    Post subject: Spare fuel system Reply with quote

Hi all,

I searched and searched but couldn't find info on the spare fuel system that was in up to 1961 bugs.

I recently bought a 1961 beetle, and want to restore it as original as possible. I understand 1962 was the first model year with a fuel gauge, and before that was a spare container and a manual tap. Iv'e see the tap in photos of splits and ovals.

But what about the rest of the system? What does it consist? A separate fuel tank? Where? Are there any diagrams or how-to's?

Please help! Thank you.
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fluxcap
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PostPosted: Wed May 18, 2011 6:39 am    Post subject: Reply with quote

There is still only one gas tank, but the tap on the bottom has two different outlets. One outlet is tall and sits higher in the tank. When the fuel gets below this outlet, the car spits and sputters (or dies completetly). At that point you flip a lever and the shorter outlet opens and you get the "reserve" portion of gas that is in the bottom of the tank. It's really more just of a warning system to let you know you need to get to a gas station soon. The tap has a long rod that reaches into the cabin of the car and you use that to manually switch the tap.

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drscope
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PostPosted: Wed May 18, 2011 6:41 am    Post subject: Reply with quote

There is no spare tank.

The tap simply had 2 pick up tubes. One (the main pick up) was higher then the other (reserve pick up).

So as you drive along consuming fuel, it is feeding from the higher tube. When the level in the tank gets low, it can't reach the higher tube and you run out of gas.

Turn the lever and now it is feeding from the lower tube.

You just need to MAKE SURE when you fill the tank back up that you remember to turn the lever back to the main, or else next time you will be walking.
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HRVW
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PostPosted: Wed May 18, 2011 10:43 am    Post subject: Reply with quote

Smile I have one of those old gas tank reserve valves somewhere in amongst all my misc parts. Hated throwing a good item away. They were reported to be safe for a 50 mile drive before needing gas. Steve
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my59
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PostPosted: Wed May 18, 2011 11:01 am    Post subject: Reply with quote

If the fuel tap in the car has not been used for a long time, it may start to leak if you try it out. The taps are rebuildable. If you go that route, now would be the time to pull the tank and flush out any crud that may be floating around in it, as well as replace the strainer in the tank.
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drscope
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PostPosted: Wed May 18, 2011 6:14 pm    Post subject: Reply with quote

HRVW wrote:
Smile I have one of those old gas tank reserve valves somewhere in amongst all my misc parts. Hated throwing a good item away. They were reported to be safe for a 50 mile drive before needing gas. Steve


I'm not so sure I would try pushing it to 50 miles. 30 maybe, but 50 is just pushing your luck.
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Eric&Barb
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PostPosted: Wed May 18, 2011 7:30 pm    Post subject: Reply with quote

Better get this manual ASAP:

http://www.amazon.com/gp/product/0837603900/ref=s9...d_i=507846
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bill may
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PostPosted: Thu May 19, 2011 5:20 am    Post subject: Reply with quote

drscope wrote:
HRVW wrote:
Smile I have one of those old gas tank reserve valves somewhere in amongst all my misc parts. Hated throwing a good item away. They were reported to be safe for a 50 mile drive before needing gas. Steve


I'm not so sure I would try pushing it to 50 miles. 30 maybe, but 50 is just pushing your luck.


1.6 gallons. how many miles can it get you?
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beetleman217
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PostPosted: Sun May 22, 2011 3:43 am    Post subject: Reply with quote

Thanks guys for clearing that up. What in the world were they thinking back in the 60's? Nevertheless, it is an interesting system.

Does anyone have a picture of this module installed in a car?
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Flavio
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PostPosted: Sun May 22, 2011 7:29 am    Post subject: Reply with quote

Hi
If you look at the bottom of the fuel tank of your 61 bug you'll find it.
Assuming that your car has a fuel tank, of course.
If you remove the left front wheel you'll see the fuel tank tap much better.
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