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Custom Subaru Headers for Vanagon
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furrylittleotter
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PostPosted: Tue Mar 04, 2014 9:17 am    Post subject: Custom Subaru Headers for Vanagon Reply with quote

Building Custom headers for my Subaru/Vanagon


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Follow along here:

https://www.facebook.com/groups/241225701736/

Neil2
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MarkWard
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PostPosted: Tue Mar 04, 2014 10:32 am    Post subject: Reply with quote

Neil, not on facebook, but would be interested in a before and after picture when you have time.
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Franklinstower
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PostPosted: Tue Mar 04, 2014 11:24 am    Post subject: Reply with quote

not on fb either. would like to see your progress too. where did you get that kit and how much? what size primaries are those?

Paul
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zeohsix
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PostPosted: Tue Mar 04, 2014 12:06 pm    Post subject: Reply with quote

I don't see any 2-1 collectors in your pile of parts. Do yourself a big favor don't look for inspiration from the Kennedy Subaru headers they are pretty piss poor in design with the merging of the drivers side into the main run without proper sizing or transitions. Probably cost 10-15HP loss over a properly built set of pipes. If you want a source for good transitions try 7th Phase exhaust on the internet, great designs and reasonably priced.
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MarkWard
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PostPosted: Tue Mar 04, 2014 2:38 pm    Post subject: Reply with quote

How about some zoomies? No collector required. I kid.



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furrylittleotter
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PostPosted: Wed Mar 12, 2014 10:01 pm    Post subject: Reply with quote

4 into 1, equal length, sequential collecting, 1 3/8 by exactly 35 inch primary tubes all gas welded with bronze at the flanges.

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13.4 % increase in low end torque over other aftermarket headers, 9.8% over stock

Holy crap. Just did the first test run and I must say…the results are astounding. I haven't smiled this much since I took the SVX on it's first cruise. ( I have a frankenmotor now)

Low end is WAAAAY up, with the old setup going up gears it was just flat until it built rpms, now it just pulls. sweet Jesus does it pull!

I did a lot of research but still had a lot of second guessing and doubt, but now I know for sure, without a doubt…smaller, longer primaries are DEFINITELY the key to gobs of low rpm torque, and that, my friends, is what we want.

But it hardly flattens out as it goes, this thing pulls like a mule up to 4800 rpm (the highest I went)! And the sound…indescribable. No more raspy, rattly sound, this sounds like…I don't know what, but it's sweet. I may have to post a video when I get it quieted down a bit, but the resonance is beautiful. Not a hint of backfire on downshift, either, even with the free flowing muffler, which is amazing.Not even a blip! Feels great coasting, "Tight", I guess I would describe it as.

Still some tuning to do. I don't like the muffler I used, it's a bit too loud so I bought a different one tonight and will try it tomorrow. Should fix it right up.

More info here: https://www.facebook.com/groups/241225701736/

Neil2 Twisted Evil


Last edited by furrylittleotter on Thu Mar 13, 2014 11:14 pm; edited 1 time in total
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Crankey
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PostPosted: Thu Mar 13, 2014 12:44 am    Post subject: Reply with quote

ha, I recognize your new avatar pic.

why the bronze (silicon bronze ?) filler rod ? I'd expect it to tear over time.
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MarkWard
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PostPosted: Thu Mar 13, 2014 7:13 am    Post subject: Reply with quote

Quote:
13.4 % increase in low end torque over other aftermarket headers, 9.8% over stock


You measured that on a dyno and tested all three types? Sorry, no facebook. How did you decide upon 35 inches as the optimal length? Did you start out with longer ones do a dyno run shorten by and inch and repeat? How are you measuring the length of the pipes? Enquiring minds.
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goffoz
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PostPosted: Thu Mar 13, 2014 8:24 am    Post subject: Reply with quote

Crankey wrote:

why the bronze (silicon bronze ?) filler rod ? I'd expect it to tear over time.

IIRC bronze has more strenght than a weld, in this type of application
...ie. thin wall/vibration/heat
..just need to make well fitted joints
http://news.thomasnet.com/IMT/2005/01/18/welding_vs_braz/
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insyncro
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PostPosted: Thu Mar 13, 2014 8:27 am    Post subject: Reply with quote

rsxsr wrote:
Quote:
13.4 % increase in low end torque over other aftermarket headers, 9.8% over stock


You measured that on a dyno and tested all three types? Sorry, no facebook. How did you decide upon 35 inches as the optimal length? Did you start out with longer ones do a dyno run shorten by and inch and repeat? How are you measuring the length of the pipes? Enquiring minds.


Dyno sheets?
You tested this against the available headers on the market or are going by seat of the pants speculation?

Not ragging ya, just need clarification please.
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furrylittleotter
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PostPosted: Thu Mar 13, 2014 11:18 pm    Post subject: Reply with quote

Speak to the hand updated last post.
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dobryan
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PostPosted: Fri Mar 14, 2014 5:49 am    Post subject: Reply with quote

I don't FB. Anything you can repost here?
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