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How do I get this thing off?
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kiwighia68
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Joined: October 20, 2013
Posts: 2877
Location: Auckland, New Zealand
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PostPosted: Wed May 21, 2014 9:29 pm    Post subject: How do I get this thing off? Reply with quote

The spring on the lever holding the clutch cable at the back on the gearbox has broken and I need to replace it, but I just can't get the lever to come off its spindle.

Please tell me how.

This is what it looks like, with the new spring on top. (Not my best photo - sorry.)

Image may have been reduced in size. Click image to view fullscreen.

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Festina lente - hasten slowly
1968 Ghia named Emiko
Resto completed Dec 2015
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Greezy Joe
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Joined: April 12, 2010
Posts: 1534
Location: Crawfordville, Fl
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PostPosted: Thu May 22, 2014 7:57 am    Post subject: Reply with quote

I Take the external snap ring off and use a battery cable puller, just a small 2 jaw puller, to remove the arm. A little oil helps too.
Here's one here

http://www.amazon.com/OEM-25121-Battery-Terminal-P...ble+puller
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Current:74 Ghia Coupe w/ 2276
71 Ghia Vert w/ 1835
07 GMC Truck
12 Jeep Wrangler
73 Harley FLH 93 cid
89 Harley 883 Sportster (1200)


Owned before: 58, 69 Ghia Coupes, 64 Canvas Sunroof, 68, 72, 73, & 74 Bugs, 63 Single Cab, 65 Bus, 66 & 70 Camper
" Duct tape can't fix stupid, but it'll muffle the sound".
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rcooled
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Joined: September 20, 2008
Posts: 2508
Location: Santa Cruz, CA
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PostPosted: Thu May 22, 2014 8:02 am    Post subject: Reply with quote

Assuming that you've already removed the snap-ring, try using some PB Blaster (or other penetrating oil) and then tap the arm a bit with a hammer and try prying it off, or use a gear puller on it. If that doesn't work, heat the area around the shaft up with a propane torch...it should slip right off then.
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'63 Ragtop (current)
'65 Ghia coupe (totaled)
'67 Ghia convertible (current)
'69.5 Ghia convertible and
'62, '63, '65, '69 Bugs (all long gone)
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kiwighia68
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Joined: October 20, 2013
Posts: 2877
Location: Auckland, New Zealand
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PostPosted: Thu May 22, 2014 11:50 am    Post subject: Reply with quote

Thanks for the advice. I've been eyeing one of those gear pullers for a while but buy tools only when I actually need them. Today is the day, then. I'll let you know how it went.
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Festina lente - hasten slowly
1968 Ghia named Emiko
Resto completed Dec 2015
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kiwighia68
Samba Member


Joined: October 20, 2013
Posts: 2877
Location: Auckland, New Zealand
kiwighia68 is offline 

PostPosted: Sun May 25, 2014 2:30 am    Post subject: Reply with quote

I put some WD-40 on and after a short wait gave it a light tap with a rubber mallet and it came off like magic. Thanks. Game over.
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Festina lente - hasten slowly
1968 Ghia named Emiko
Resto completed Dec 2015
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