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henry roberts Samba Member
Joined: February 24, 2003 Posts: 1275 Location: australia
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Posted: Sun Dec 07, 2014 5:08 pm Post subject: a valve seating theory question. |
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I have read that a valve doesn't start to flow until it is +/- .040" off the seat. following on from that it would make sense, if possible, to never seat the valve, instead stop it at say .010 to .030" off the seat, so you loose less time and energy moving the valve from .000" to the point it starts to flow.
as none of the manufactures do this already, there has to be a, or a number of, damn good reasons why...
my question is: what are the reasons?
I'll take a shot that heat transfer out of the valve head is one of the reasons, but would love to know more about that too. |
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Howard 111 Samba Member
Joined: July 09, 2005 Posts: 1827 Location: Virginia
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Posted: Sun Dec 07, 2014 5:16 pm Post subject: |
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If I understand the question, if the valves never seated, during the compression stroke, it would blow out of both the intake and exhaust. _________________ 1973 Karmann Ghia
Turbocharged, Fuel Injected
http://www.thesamba.com/vw/forum/viewtopic.php?t=531270 |
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MacLeod Willy Samba Member
Joined: February 18, 2014 Posts: 933 Location: Ontario Canada
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Posted: Sun Dec 07, 2014 5:26 pm Post subject: valve |
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Even if you could somewhere get enough compression to fire.
You would have 0 compression unless it was at tremendous rpm |
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busdaddy Samba Member
Joined: February 12, 2004 Posts: 51128 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Sun Dec 07, 2014 5:30 pm Post subject: |
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And after a while this happens:
Not only does it need to sit on the seat for compression, it also needs to transfer it's heat into the head. _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
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Слава Україні! |
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Boolean Samba Member
Joined: January 19, 2012 Posts: 1712 Location: Stockholm
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Posted: Sun Dec 07, 2014 6:13 pm Post subject: |
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The short answer to the question is that the valve starts to flow the moment it cracks open. It is not much in comparison to the rest of the volume, but it is there.
The total duration doesn't matter as much as the duration from a bit open to a bit closed.
Hence the 050 figure on cams. _________________ I strive for perfection. Excellence will not be tolerated!
Build thread here:
http://www.thesamba.com/vw/forum/viewtopic.php?t=529379 |
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raul arrese Samba Member
Joined: July 23, 2006 Posts: 1329 Location: miami florida
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modok Samba Member
Joined: October 30, 2009 Posts: 26785 Location: Colorado Springs
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Posted: Sun Dec 07, 2014 8:49 pm Post subject: Re: a valve seating theory question. |
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henry roberts wrote: |
if possible, to never seat the valve, instead stop it at say .010 to .030" off the seat, so you loose less time and energy moving the valve from .000" to the point it starts to flow.
as none of the manufactures do this already |
actually you've probably had one before. Briggs and Stratton ez-start; the ez-start is just a cam that holds the intake valve open about that much on the compression stroke. They made a bazzilion lawnmowers like that!
You do not want the valve cracked when firing!!
Feel free to set your intake valves .010 open, I think only difference you will note is worse idle quality and it sounds weird.
Another idea is to sink the valve .040 into a relief, so it is already moving much faster by the time it "opens", and that could actually do some good. may help bounce too |
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Dan Ruddock Samba Member
Joined: October 25, 2012 Posts: 3594 Location: Sarasota, in my adopted state of Florida
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Posted: Sun Dec 07, 2014 8:54 pm Post subject: |
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Raul ya think?
Kind of what a VZ cam does. Gets the valve to a useable opening very quickly. The problem is the parts get beat to death.
There is always a pro and con to every idea.
Dan |
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mark tucker Samba Member
Joined: April 08, 2009 Posts: 23937 Location: SHALIMAR ,FLORIDA
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Posted: Mon Dec 08, 2014 10:37 pm Post subject: |
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wow.hooda thunk it. I reckon a lot of time and money have been wasted on low lift head work. the sooner and faster the fill starts the more it will fill/exit the chamber. no there isant a lot of flow at low lift,but a lot can be done to imporve it.and the @.050" cam has nothing to do with flow. |
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henry roberts Samba Member
Joined: February 24, 2003 Posts: 1275 Location: australia
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Posted: Tue Dec 09, 2014 5:16 am Post subject: |
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raul arrese wrote: |
Are you serious ??? wow |
if that was directed at me, yes I am.
knowing the what and why lets you quickly sort ideas into crazy but just might be able to fly or just plain crazy.
then if you know the engineering reasons why you can't do something, but still want to, you can start to think a way around them.
consider the possibilities that would be open if you didn't have to sit the valve on the seat...
the port/chamber transition and the back of the valve optimally shaped for flow...
valves that aren't round... D shaped, oval, rectangular...
valves with the face not perpendicular to the stem...
valves with faces that aren't flat...
valves with the stem off to one side, at the edge, in a corner. (then perhaps turn the valve head as it lifts...)
ports that are dead straight, come in from any direction, from any part of the chamber or cylinder wall (or both) and point at any part of the chamber/cylinder you want...
valves with no stems at all...
I don't have the knowledge, skills or finances to see the idea through to a working prototype, let alone a reliable engine, but I enjoy the thinking and learning involved with honing the idea a little. |
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andy198712 Samba Member
Joined: December 05, 2010 Posts: 1209 Location: Cornwall - UK
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Posted: Tue Dec 09, 2014 5:36 am Post subject: |
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The main thing is, if the valve doesn't seal, they'll be no compression and all that heat and expansion energy that would normally push the piston down will be lost and thus no power made. _________________
Alstrup wrote: |
I like 5,5inchers in the rear at least. |
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FreeBug Samba Member
Joined: March 12, 2012 Posts: 4278 Location: deepest, darkest Switzerland
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Posted: Tue Dec 09, 2014 6:36 am Post subject: |
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Found it!
"Exhaust valves have presented a difficult cooling problem ever since the advent of the internal combustion engine.The heat-receiving surface is much larger than the heat-rejecting surface, which consists only of the stem and seat. Furthermore, both the mean gas temperature and the gas velocity relative to the surface are higher than at any other point in the engine.
The difficulty of cooling poppet exhaust valves has been the principal stimulant for the developpment of other types of valve, and the solution of this problem has been the principal factor in making other valve types obsolete. This solution has been due both to improved design and to the developpment of valve materialsthat can withstand high temperatures without failure due to breakage, warping, burning, or excessive wear. [...] However, even with the materials, the question of cooling and heat flow must receive the designer's careful attention. While the valve is open, the only path for heat flow to the engine coolant is through the stem and valve guide,but this path is obviously a poor one. The most important path for heat flow (75% according to ref. 12.21) is through the valve seat while the valve is closed."
The Internal Combustion Engine in Theory and Practice, Vol.2: Combustion, Materials, Design
CHARLES Fayette Taylor, MIT press.
Nothing hasn't been thought of before, well, almost nothing, it's just a question of the right materials being invented, rather than the applications. People, really really smart people have been scratching their heads for over a hundred years about this stuff, but you're right, one has to occasionally ask "what if?". |
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Anvil Samba Member
Joined: September 28, 2009 Posts: 248 Location: Golden, Colorado
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Posted: Tue Dec 09, 2014 7:45 am Post subject: |
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If you want to see the future of valve train technology, look to F1 and MotoGP. They do have the knowledge, time, and finances and they spend a lot of those resources figuring out how to keep the valves on the seats. _________________ A man with any character at all must have enemies and places he is not welcome—in the end we are not only defined by our friends, but those aligned against us. |
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nsracing Samba Member
Joined: November 16, 2003 Posts: 9462 Location: NOVA
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Posted: Tue Dec 09, 2014 8:54 am Post subject: |
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When someone tells you that a rattlesnake does not strike if you dont move is a LIE!
If you have a valve not seating is like pulling a plugwire out. That is how it runs. Now why would you do that?
When the combustion happens, you want both valves to be seated shut to direct all available hot gases to push the piston down. if you have valves hanging open while in the burn, they will erode shortly.
YOu have too much time on your hands. |
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Northof49 Samba Member
Joined: July 22, 2013 Posts: 1759 Location: Winnipeg, Manitoba, Canada
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Posted: Tue Dec 09, 2014 9:07 am Post subject: |
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Try setting your exhaust valve clearance to zero or negative and see how long the valve lasts. Not to mention how it would run. _________________ 1958 Karmann Ghia owner |
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mark tucker Samba Member
Joined: April 08, 2009 Posts: 23937 Location: SHALIMAR ,FLORIDA
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Posted: Tue Dec 09, 2014 11:41 am Post subject: |
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just think if your oil didnt start dripping untill it has a .040" clearance....no more oil leeks!!!!! and since oil is quite thicker it possiably wouldent drip untill the gap was closer to 1/4".....and if frogs had wings they could teach the butt monkeys how to land in a banana tree.... (somebody must be an engineer...a certified one....or in training to be one...Im not saying whoo... but somebody) |
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raul arrese Samba Member
Joined: July 23, 2006 Posts: 1329 Location: miami florida
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Posted: Tue Dec 09, 2014 2:01 pm Post subject: |
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mark tucker wrote: |
just think if your oil didnt start dripping untill it has a .040" clearance....no more oil leeks!!!!! and since oil is quite thicker it possiably wouldent drip untill the gap was closer to 1/4".....and if frogs had wings they could teach the butt monkeys how to land in a banana tree.... (somebody must be an engineer...a certified one....or in training to be one...Im not saying whoo... but somebody) |
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FreeBug Samba Member
Joined: March 12, 2012 Posts: 4278 Location: deepest, darkest Switzerland
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Posted: Tue Dec 09, 2014 3:35 pm Post subject: |
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Pneumatic and desmodronic are just variations on the poppet valve. Sleeve valves, now that was an idea! Worked fine till we started becoming demanding as regards RPM... |
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johnr156 Samba Member
Joined: April 06, 2013 Posts: 144 Location: Dixon, Ca.
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Posted: Tue Dec 09, 2014 4:59 pm Post subject: |
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Heny...I like how you think. |
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VWCOOL Samba Member
Joined: June 02, 2006 Posts: 1821 Location: Down under
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Posted: Tue Dec 09, 2014 7:21 pm Post subject: |
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Henry... what you read is wrong, or it was a misinterpretation. It might be better said that valves don't flow meaningful volumes until they are off the seat about 40-thou
It's a bit like a draft coming in under a door, compared to the door being open
Last edited by VWCOOL on Sat Dec 13, 2014 3:50 am; edited 1 time in total |
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