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ZENVWDRIVER Samba Member
Joined: November 07, 2008 Posts: 3340 Location: N.E. Oklahoma
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Posted: Sun Apr 05, 2015 3:51 pm Post subject: 1960 Single Cab Small Nut axle leaking...AGAIN |
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The right, passenger side axle was leaking and eventually the 80/90 got on my brake shoes and affected the brakes so severely, the truck would not stop at all...was like all the shoes were wet and in reality only the right rear was.
Bought a new seal kit last week and installed it, ensuring everything was put back properly. I did notice, the seal pressed into place quite easily...just with thumb pressure. Thought that was too easy, spring side of seal in...torqued the nut to 217 and cotter pin in.
Did not leak for 2 days and drove and stopped nicely, but today, I noticed it leaking from the weep hole again
Gotta' take it apart again and do something...just not sure what to do...I do have a spare small nut trans assembly and could replace, if I have to...do have options. Any good ideas?
Have owned this nineteen sixty for 20 years...thanks for any help. _________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24733 Location: Olympia Wash Rinse & Repeat
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Posted: Sun Apr 05, 2015 5:48 pm Post subject: |
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Might be the spacer that the seal goes around is now worn down too much. _________________ In Stereo, Where Available! |
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Campy Samba Member
Joined: January 10, 2005 Posts: 4933 Location: Chico, CA
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Posted: Sun Apr 05, 2015 6:28 pm Post subject: |
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You should not be able to press the seal into the cover using your thumbs. Was the oil slinger (large washer) in between the seal and the case?
It would only affect oil going up the stub axle but did you replace the O-ring that fits over the stub axle before you installed the thick spacer? _________________ Don't worry; be happy. (Baba) |
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ZENVWDRIVER Samba Member
Joined: November 07, 2008 Posts: 3340 Location: N.E. Oklahoma
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Posted: Sun Apr 05, 2015 6:38 pm Post subject: |
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Eric&Barb wrote: |
Might be the spacer that the seal goes around is now worn down too much. |
I had an extra spacer and used it, in place of the one that leaked before...maybe they are both worn. I do have a spare small nut axle that did not leak when I put this rebuilt unit in in 2007...will try that spacer.
Thanks for the idea. _________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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ZENVWDRIVER Samba Member
Joined: November 07, 2008 Posts: 3340 Location: N.E. Oklahoma
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Posted: Sun Apr 05, 2015 6:46 pm Post subject: |
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Campy wrote: |
You should not be able to press the seal into the cover using your thumbs. Was the oil slinger (large washer) in between the seal and the case?
It would only affect oil going up the stub axle but did you replace the O-ring that fits over the stub axle before you installed the thick spacer? |
I must say, I thought it was unusual that I could press it in with my thumb pressure...never could before. Gunna' take it apart again this week and use parts from another transaxle, known not to leak in the past.
Yes, did put the 1200 small-nut washer in between the bearing and the large spacer...and yes, did place the oil slinger washer in the cap housing, before installing the seal...has got to have something to do with the ease of the seal easiness to install.
Anyone know if those big spacers are available new?
...thanks for your ideas. _________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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Campy Samba Member
Joined: January 10, 2005 Posts: 4933 Location: Chico, CA
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Posted: Sun Apr 05, 2015 6:51 pm Post subject: |
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Use another bearing cover, which will allow the seal to be a tight fit. Over the many years when I installed seals, I had to lay the new seal on the case, put a piece of wood over it, then tap around the wood with a hammer to get the tight fitting seal in the case. To then get it in all of the way, I laid the old seal over the new one and tapped around it with a hammer.
Remember to install the oil slinger. _________________ Don't worry; be happy. (Baba) |
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Malokin Martin Samba Member
Joined: August 19, 2007 Posts: 3099 Location: E-burg
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Posted: Sun Apr 05, 2015 8:15 pm Post subject: |
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Campy wrote: |
Use another bearing cover. |
I had a similar issue. Replaced nearly everything twice. Ultimately it was the cover (bearing cap) that was torqued and not allowing the face to seal flush. |
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24733 Location: Olympia Wash Rinse & Repeat
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Posted: Sun Apr 05, 2015 8:40 pm Post subject: |
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Other possibility is the bore the seal seats into has a scratch or any corrosion in it. Had slight corrosion in FW seal bore and third time just polished it out with 400 wet/dry sand paper. No problem after that. _________________ In Stereo, Where Available! |
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ZENVWDRIVER Samba Member
Joined: November 07, 2008 Posts: 3340 Location: N.E. Oklahoma
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Posted: Mon Apr 06, 2015 4:14 pm Post subject: |
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...appreciate everyone's great advice. A friend went through his spares and found 5 small nut (36mm) caps and spacers and measured everything and is sending me the set closest to original size...the largest and best condition of the lot.
I'm also looking for the same good parts anywhere I can locate them to have extras, in case anyone else needs help, down the path...
...not solved yet, but looking good. _________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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pyrOman Fire Master
Joined: July 21, 2003 Posts: 12408 Location: Over 2002 posts deleted!
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Posted: Tue Apr 07, 2015 6:21 am Post subject: |
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Way back when I used to have redux boxes { }, at one time the O-ring on one side was getting "chewed up" almost weekly! Used to buy them by the bunch but the hassle of replacing them so damn often got very old. Turns out that the bearings were shot and the constant "wiggle" was doing the damage. Once all bearings were replaced, the seal issues just went away!
Unless you've already done that, now that you are waiting for parts may be the best time to overhaul the boxes!?! _________________ Some people are so busy being clever they don't have time enough to be wise. |
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24733 Location: Olympia Wash Rinse & Repeat
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Posted: Tue Apr 07, 2015 7:39 am Post subject: |
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If the spacers are worn, placing a straight edge across them will help to show up the slight groove worn over all the miles by the inner lip of the seal.
Good point that the RGB bearing must not be worn out. Have twice had that happen on trips over 1,000 miles. On trips, especially long ones, will walk around at each stop and inspect each rim for leaks or hotter than other to pick up any signs of mechanical failure before it happens. _________________ In Stereo, Where Available! |
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ZENVWDRIVER Samba Member
Joined: November 07, 2008 Posts: 3340 Location: N.E. Oklahoma
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Posted: Tue Apr 07, 2015 9:12 am Post subject: |
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Eric&Barb wrote: |
If the spacers are worn, placing a straight edge across them will help to show up the slight groove worn over all the miles by the inner lip of the seal.
Good point that the RGB bearing must not be worn out. Have twice had that happen on trips over 1,000 miles. On trips, especially long ones, will walk around at each stop and inspect each rim for leaks or hotter than other to pick up any signs of mechanical failure before it happens. |
Ha ha, on long trips, we have learned to go in the style of our WestFORDia...E-150 with Vanagon Westy interior...a/c/real heat/cruise/satellite radio/reliability...ha ha ha ...
_________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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Back to top |
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24733 Location: Olympia Wash Rinse & Repeat
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Posted: Tue Apr 07, 2015 10:04 am Post subject: |
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ZENVWDRIVER wrote: |
Ha ha, on long trips, we have learned to go in the style of our WestFORDia...E-150 with Vanagon Westy interior...a/c/real heat/cruise/satellite radio/reliability...ha ha ha ... |
So far 240,000 miles and 25 + years on our 1960 walk thru panel camper conversion. Any type of vehicle over that amount of time and miles is going to have an occasional break down. Have learned a lot on how to properly drive and maintain it. Just over 140,000 miles on the 1641 SP engine in it now and had 80,000 miles on the one before and only pulled that due to too much end play. Heat is pretty good up front with curtain across back of front seats, need to make interior panels for some insulation (especially in the back), and will be adding in gas heater for plenty of heat when well below freezing.
AC, cruise control (have a kit for that), and satellite radio are also items that can be added in. Just added in infinite variable wiper speed control, works nice.
With FF transaxle cruise along doing 3,000 RPM @ 60 MPH getting 23 MPG.
Matter of fact the Ford Escort we bought back in 1998 ate a valve or valve seat last year at 130,000 miles, and when the shop tried to fix it the head bolts just kept breaking off one by one. Even before that it was a major pain to work on ourselves or by the shop. The bus has been a lot easier and less expensive for us to maintain. _________________ In Stereo, Where Available! |
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ZENVWDRIVER Samba Member
Joined: November 07, 2008 Posts: 3340 Location: N.E. Oklahoma
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Posted: Fri Apr 10, 2015 7:08 pm Post subject: |
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A friend in Arkansas, has mailed me a like-new spacer and an end bearing cap in great shape...will go to Bughaus in Tulsa to get another seal kit and re do it all once the package arrives in the mail...have everything off waiting.
Was weird that the tranny gear oil was dripping from the weep hole, until I jacked the axle up a bit...and it stopped weeping. _________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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Back to top |
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24733 Location: Olympia Wash Rinse & Repeat
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Posted: Fri Apr 10, 2015 8:23 pm Post subject: |
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Get three seal kits, need to have parts on hand for next time. _________________ In Stereo, Where Available! |
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BarryL Samba Member
Joined: November 01, 2004 Posts: 14258 Location: Casa de Oro, California
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Posted: Sat Apr 11, 2015 9:06 am Post subject: |
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On small nut there is a flat washer/slinger. Only use the original ones even if they are scored. They are hardened. The soft washer supplied in the seal kit will squish and allow a lessening of the torque on the nut. It will lead to a leak eventually. |
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'64cal lookdub 1200 Deluxe
Joined: May 29, 2004 Posts: 1714 Location: TX
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Posted: Sat Apr 11, 2015 11:42 am Post subject: |
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BarryL wrote: |
On small nut there is a flat washer/slinger. Only use the original ones even if they are scored. They are hardened. The soft washer supplied in the seal kit will squish and allow a lessening of the torque on the nut. It will lead to a leak eventually. |
Good call, I just left the washer out when I put in new kits. I put the o-ring right against the bearing. |
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ZENVWDRIVER Samba Member
Joined: November 07, 2008 Posts: 3340 Location: N.E. Oklahoma
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Posted: Mon Apr 13, 2015 9:16 am Post subject: |
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'64cal lookdub wrote: |
BarryL wrote: |
On small nut there is a flat washer/slinger. Only use the original ones even if they are scored. They are hardened. The soft washer supplied in the seal kit will squish and allow a lessening of the torque on the nut. It will lead to a leak eventually. |
Good call, I just left the washer out when I put in new kits. I put the o-ring right against the bearing. |
I do not have the original slinger/washer and have been using the ones in the kit...bad idea? i'll see if I can locate an original...thanks. _________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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BarryL Samba Member
Joined: November 01, 2004 Posts: 14258 Location: Casa de Oro, California
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Posted: Mon Apr 13, 2015 9:29 am Post subject: |
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ZENVWDRIVER wrote: |
...bad idea?. |
Maybe they have gotten better but be aware. |
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volksworker Samba Member
Joined: October 30, 2004 Posts: 309 Location: Arizona
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Posted: Mon Apr 13, 2015 4:47 pm Post subject: fill |
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You are only putting 1/2 pint of fluid in each box and not overfilling the trans right??????????? cause overfilling will cause this...... Make sure you install the spacer inside the seal before you offer the cover up to the axle. There is a lot of bad info in this thread.....beware and get a book |
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