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Propex installations - photos please
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westyventures
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PostPosted: Thu Apr 25, 2013 6:52 am    Post subject: Reply with quote

Bosruten: Propex UK had this to say when I sent the photo of your install:
"It will start to look a little sorry for itself after a while where the surface of the plastic goes shiny, I have a similar set up on our exhibition stand but a few inches longer ducting and after a week at a show constantly running it will go shiny". So, just be aware that it could be an issue but quite possibly not, since yours will likely not be running non-stop.

Ok. Thermostat adjustment folks:
"Changing R7 from a 12k resistor to a 15k resistor will lower the range slightly"
Let me know how it works out!
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bosruten
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PostPosted: Thu Apr 25, 2013 7:18 am    Post subject: Reply with quote

westyventures wrote:
Bosruten: Propex UK had this to say when I sent the photo of your install:
"It will start to look a little sorry for itself after a while where the surface of the plastic goes shiny, I have a similar set up on our exhibition stand but a few inches longer ducting and after a week at a show constantly running it will go shiny". So, just be aware that it could be an issue but quite possibly not, since yours will likely not be running non-stop.

Thanks for the concern. Is there a difference in distance from the unit to the vent between the various models or is it typical of all? Am I the only one not complying? Smile . Although I'm not in Alaska, it may be possible to run the Propex non stop around here! Laughing
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westyventures
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PostPosted: Thu Apr 25, 2013 7:35 am    Post subject: Reply with quote

bosruten wrote:

Thanks for the concern. Is there a difference in distance from the unit to the vent between the various models or is it typical of all? Am I the only one not complying? Smile . Although I'm not in Alaska, it may be possible to run the Propex non stop around here! Laughing


Only the 2800 will have the issue - it just produces a higher output temperature than the 2000 and 2211. I installed one (at the customer's request) nestled deeply into the cabinet above the 110 outlet - which meant no ducting length, grille right against the heater. Within 10 minutes it melted. I asked Propex if the material has changed, no answer to that. In a worst-case scenario, replacement might be necessary with a metal grille. Next time you run it for a longer period, prod the fins of the vent to see if they are easily flexed - if so, that would mean it's borderline on melting. If not, no worries!
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j_dirge
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PostPosted: Thu Apr 25, 2013 8:22 am    Post subject: Reply with quote

westyventures wrote:


Only the 2800 will have the issue - it just produces a higher output temperature than the 2000 and 2211. I installed one (at the customer's request) nestled deeply into the cabinet above the 110 outlet - which meant no ducting length, grille right against the heater. Within 10 minutes it melted. I asked Propex if the material has changed, no answer to that. In a worst-case scenario, replacement might be necessary with a metal grille. Next time you run it for a longer period, prod the fins of the vent to see if they are easily flexed - if so, that would mean it's borderline on melting. If not, no worries!

Yikes.

I'll have to test mine more thoroughly. I have not had the opportunity/need to run it more than 10-15 minutes at a time, yet.
Maybe 20 mins.. but mostly to take the chill off, and the 2800 takes the chill off in 10-15 minutes..

Has anyone needed the 2800 to run longer than 10-15 mins at a stretch?

I prefer to let temps drop at night.. to 45 is OK.. then fire it up in the AM to make the place comfy for the kids.

My duct run is very short.. Maybe 6-8" on centerline. But its a very tight 90deg bend, (creased slightly on inside of bend to achieve the angle necessary.
Could be that bend puts much of the initial heat impact on the duct material.. and the air is not so hot as it hits the plastic grille?
But there's been no indication that the grill gets more than warm to touch.


Resister change = "slight" change in temp range.. Any idea how slight?
I'd not be able to test it until next winter. Too warm around here.
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jackbombay
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PostPosted: Thu Apr 25, 2013 1:31 pm    Post subject: Reply with quote

My 2800 has an etremely short piece of hose connecting the vent to the heater, "coupler" would be more accurate, I actually cut the reducer shorter and I also cut the vent shorter so the vent is 3/4" closer to the heater than if I hadn't cut them. I have run mine for 40 minutes, non stop and the grill is fine so far, but that was a couple days ago when it was 10* F outside, and inside the van when I started the heater up. I'll report back if I have any problems.

Is it possible to got to a 17k resistor for a larger drop? Or is there just the bit of wiggle room there?
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jackbombay
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PostPosted: Thu Apr 25, 2013 1:33 pm    Post subject: Reply with quote

j_dirge wrote:

Resister change = "slight" change in temp range.. Any idea how slight?
I'd not be able to test it until next winter. Too warm around here.


I can test year round where I live, I'll report back soon.

Off to find the Moab Radio shack now Smile

I'll be in Colorado in a couple days and can test there.
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jackbombay
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PostPosted: Thu Apr 25, 2013 2:17 pm    Post subject: Reply with quote

I started a new thread with a how to on this mod, I went with a 22k resistor...


http://www.thesamba.com/vw/forum/viewtopic.php?p=6630782#6630782
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Jamo7
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PostPosted: Thu Feb 16, 2017 11:47 pm    Post subject: Do this if you like doing things the hard way. Reply with quote

I blame what follows on my twisted sense of aesthetics...
I wanted my Propex vent to be symmetrical about the midline of the rear bench to the rear heater vent- same height from the floor, same distance from the center bolt in the kick board. So I made those measurements (twice even!) and cut out the hole for the Propex vent. This was after the heater was good and mounted, so when I went to connect the specified 12-18" of heater hose this was the surprise I got:
Image may have been reduced in size. Click image to view fullscreen.

I quickly understood why so many of the other installation photos showed the Propex vent elevated with respect to the rear heater. Rolling Eyes
Since I'm stubborn and like to generally do things the hard way, I started thinking of possible solutions without needing to cut a new hole in the kick board. After considering a few really messy and difficult solutions I settled on making a box like this:
Image may have been reduced in size. Click image to view fullscreen.

Off to Home Depot I went for a sheet of heater flashing. (Never mind that the t-stat hose to the dist tower started dripping onto my hot exhaust when I parked at Home Depot at 9:30 on a Wed night. Its a journey not a destination right Question ) I also had red, hi-temp RTV left over from the exhaust duct install step. If someone would like the cut sheet I used, please PM me and I can send you the file. I taped the print out to the flashing and went at it with a nice pair of tin snips.
Image may have been reduced in size. Click image to view fullscreen.
The hole for heater is a very snug fit, and the hole for the vent has tabs so that a hose clamp can secure the duct to the vent. As shown below, it fits nicely in the space with the recommended length the air is supposed to travel and cool, and the inch gap to surrounding cabinetry.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

While the heater as a whole puts a dent in the under-the-rear-seat storage space, Having the heater has made for a happy family already this winter. The last thing worth mentioning with respect to doing things the hard way is that I finished installing and started using the heater back around Christmas, while I just completed installing the duct last week (a month and a half later!)
So there you go. More tales from the asylum...
James
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westyventures
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PostPosted: Fri Feb 17, 2017 12:49 am    Post subject: Re: Propex installations - photos please Reply with quote

Could this be trimmed to work?

http://www.ebay.com/itm/2-3-8-60mm-90-Degree-Elbow...2429203314

Or, is there any room to shift the heater more towards the right?

There is no 'minimum' duct length, btw.
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LemonCove
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PostPosted: Fri Feb 17, 2017 3:43 pm    Post subject: Re: Do this if you like doing things the hard way. Reply with quote

Jamo7 wrote:
I blame what follows on my twisted sense of aesthetics...


I can relate:

Image may have been reduced in size. Click image to view fullscreen.


I elected to move my propex from it's original location when I did my auxilliary battery installation. That meant moving the original vent holes, and (IMHO) making the panel more aesthetically pleasing.

I managed to separate the battery area, ECU/ACR, and propex into small compartments under the seat, and still have a storage area above the propex.
https://goo.gl/photos/7VhX13sR672n7Hmu5
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inorganic
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PostPosted: Wed Sep 02, 2020 9:26 pm    Post subject: Re: Propex installations - photos please Reply with quote

Hi folks - just picked up an HS2800 to replace an HS2000. Putting it under the rear bench with the rear heater still installed. It’s a tight fit, curious what creative ideas others out there have done. Any photos to share?

THANKS!
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