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EvanB Samba Member
Joined: August 17, 2010 Posts: 121 Location: Chillicothe/Findlay, Ohio
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Posted: Tue Jun 20, 2017 5:49 pm Post subject: Generator Stopped working |
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Rail buggy. 1600dp 12v Generator.
Everything was charging fine, took the fan shroud/generator off as well as the intake to work on another issue.. put it all back together and now the Generator light is on and its not generating power.
I triple checked the wiring. Its correct. One thing to note is I do not have the direct Ground wire on the generator. Should it ground through the generator stand? I wasnt paying attention to how clean that area was when I put it back together.
I re-polarized the generator, but still not getting voltage from the generator when checking with a multimeter. With the multimeter on the 12v setting its only showing .1-.3 volts. Where as the battery clocks 12+.
Any ideas? Is my generator done for? I just dont get how it was working fine but now doesnt work? _________________ 1962 Euro Ragtop Beetle
1964 Beetle (Parts)
1967 Baja Bug (72 Pan)
1974 Railbuggy (Sold)
2006 Jetta TDI
Last edited by EvanB on Tue Jun 20, 2017 7:06 pm; edited 1 time in total |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20380 Location: Just a tiny bit west of Yosemite Valley
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Posted: Tue Jun 20, 2017 7:06 pm Post subject: Re: Generator Stopped working |
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Check wiring again... Things just don't quit becasue were disassembled and reassembled...
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
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All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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EvanB Samba Member
Joined: August 17, 2010 Posts: 121 Location: Chillicothe/Findlay, Ohio
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Posted: Tue Jun 20, 2017 7:16 pm Post subject: Re: Generator Stopped working |
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Dale M. wrote: |
Check wiring again... Things just don't quit becasue were disassembled and reassembled...
Dale |
Added some pictures of the wiring to my google folder.. D+ to D+, DF to DF. 61 to idiot light (not shown in picture, stray yellow wire). B+ straight to battery +. No signs of a broken wire.
Pictures at bottom:
https://drive.google.com/folderview?id=0B0AGnOmJti22VndEa28wQ3lBMFk
I made a jumper from DF to the generator body and used a 10ga wire from D+ straight to battery positive to polarize. Used the same DF jumper and multimeter (positive to D+, neg to generator body) to check generator voltage. On showed .1-.3 volts even when reving above idle. _________________ 1962 Euro Ragtop Beetle
1964 Beetle (Parts)
1967 Baja Bug (72 Pan)
1974 Railbuggy (Sold)
2006 Jetta TDI |
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Q13931152 Samba Member
Joined: April 02, 2016 Posts: 81
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Posted: Tue Jun 20, 2017 11:13 pm Post subject: Re: Generator Stopped working |
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Is the regulator mounted somewhere or is it just hanging out in space?
To me what you have pictured looks like an older style regulator and not a newer solid state one so it should have relays inside which will need a ground connection in order to work properly. The mounting bolt holes provide the ground path for it, so if its not grounded its not going to work.
Check and clean all of the connections, ground as well as power really well, the ground ones tend to get overlooked often and will cause just as many headaches. Hopefully that will get it going again. _________________ Be who you are and say what you feel, because those who mind don't matter and those who matter don't mind. |
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EvanB Samba Member
Joined: August 17, 2010 Posts: 121 Location: Chillicothe/Findlay, Ohio
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Posted: Wed Jun 21, 2017 10:20 am Post subject: Re: Generator Stopped working |
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Regulator is mounted under the fuel tank. I unmounted it for pictures and to make sure it was wired correctly.
Ill double check the wiring and clean uo the generator stand to ensure it has a good ground. _________________ 1962 Euro Ragtop Beetle
1964 Beetle (Parts)
1967 Baja Bug (72 Pan)
1974 Railbuggy (Sold)
2006 Jetta TDI |
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EvanB Samba Member
Joined: August 17, 2010 Posts: 121 Location: Chillicothe/Findlay, Ohio
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Posted: Thu Jun 22, 2017 7:06 pm Post subject: Re: Generator Stopped working |
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Anyone have pictures or a diagram of the inside of the generator? What connects to the other side of the posts? Could a wire have broken inside? _________________ 1962 Euro Ragtop Beetle
1964 Beetle (Parts)
1967 Baja Bug (72 Pan)
1974 Railbuggy (Sold)
2006 Jetta TDI |
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