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Hurst Shifter Repair
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joey1320
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Joined: September 12, 2006
Posts: 2325
Location: Cleveland, OH
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PostPosted: Thu Nov 02, 2017 11:54 am    Post subject: Hurst Shifter Repair Reply with quote

Well yesterday I found out my Hurst shifter was in critical need of attention, considering the fact that the top mount plate was cracked. After doing some research I found a member who sells a repair plate here. If you are not interested in doing the work yourself, go ahead and order one from him. https://www.thesamba.com/vw/classifieds/detail.php?id=512669

But me being the frugal (code for cheap) person that I am, plus with my infinite desire to learn, I decided to fix the shifter myself.

Here's the cracked top plate:

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First thing first was a clean up and a disassembly.
After a quick wash in the parts cleaner.
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And disassembled. You can see I made a simple template with a piece of cardboard.
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Then I went to Lowes to get a 3/4" pvc pipe for the shifter rod tool and while there I came up with the idea to grab a few laminate floor samples. FREE!!!
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The laminate is a composite. Plenty strong but flexible and easy to cut, drill and file.
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And I started making my new plate.
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After filing it a few more times to make it look pretty, it was done.
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Then it was all about putting it back together. I cleaned the shifter, lubricated it and tested its operation. All working good. Just missing the one bolt but I got plenty extra. I didn't want to over-polish the shifter since I wanted it to have some "patina". I think it came out good. I'll be putting a shifter boot over the base so it doesn't matter if it has that fake wood look Wink
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So to recap. Using FREE laminate samples works great because they are easy to cut, drill and file. Plus they are strong and flexible enough which is great for this application.
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Rome
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Joined: June 02, 2004
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Location: Pearl River, NY
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PostPosted: Thu Nov 02, 2017 4:23 pm    Post subject: Re: Hurst Shifter Repair Reply with quote

Clever repair and technique!
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Bruce
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Joined: May 16, 2003
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Location: Left coast, Canada
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PostPosted: Sat Nov 04, 2017 5:37 pm    Post subject: Re: Hurst Shifter Repair Reply with quote

joey1320 wrote:
FREE laminate samples works great because they are easy to cut, drill and file. Plus they are strong and flexible enough which is great for this application.

Why would you want it to be flexible?

Here's the solution I designed years ago from 2.5mm steel:
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https://www.thesamba.com/vw/classifieds/detail.php?id=813234
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joey1320
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Joined: September 12, 2006
Posts: 2325
Location: Cleveland, OH
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PostPosted: Sat Nov 04, 2017 5:58 pm    Post subject: Re: Hurst Shifter Repair Reply with quote

Bruce wrote:
joey1320 wrote:
FREE laminate samples works great because they are easy to cut, drill and file. Plus they are strong and flexible enough which is great for this application.

Why would you want it to be flexible?

Here's the solution I designed years ago from 2.5mm steel:
Image may have been reduced in size. Click image to view fullscreen.


https://www.thesamba.com/vw/classifieds/detail.php?id=813234



Maybe flexible wasn't the correct word. The laminate composite flooring has a bit of give to it but it won't let the broken plate move.

Your plate looks great Wink
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