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Syncro “AWD” Capabilty
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raoul mitgong
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PostPosted: Tue Nov 07, 2017 2:58 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

Jon, you are conveniently ignoring at least 4 posts about tire slip.
-d
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PostPosted: Tue Nov 07, 2017 3:16 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

Jon_slider wrote:
There IS resistance from the VC in a tight turn, and that resistance is NOT forward traction, it is braking.


Of course it is braking! But this is a dynamic situation which changes instantly according to the circumstances.

#1. So you agree now that even at a so low speed as of the parking the front differential is turning faster than the rear and this is enough to stimulate the vct.

If at a so low speed the vct is sensitive enough to distribute torque, you can see why it has a dramatic intervention at the normal driving speeds.

#2. A safety factor which is the reason the fwd became, almost, the rule for the auto industry, is the fact that the average driver, under a difficult situation, on a curve, has the tendency to brake disengaging the gas pedal.

If the car is a fwd, disengaging the gas pedal, (within some limits), pushes the front of the car to the inner of the curve, when with a rwd car, this pushes the rear out.

#3. This is why you have the feeling of pushing the front of the Syncro t3 to the inner of the curve, since, somehow, the behavior of the system, at this point, simulates the braking by the engine, as if you take off your foot from the gas pedal.

#4. At that point, as you turning, if you press the gas pedal and you have enough power reserves, the rear wheels tend to spin, pushing the rear of the car to the outer of the curve, but the already hot vct is engaged, so immediately the torque is transferred to the front differential, (but addressed forward now), and voila the pulling effect. That's why I said that you feel it if you press the gas pedal instead of the brake pedal.

All this seems very complicated but it is very simple, (and very engaging), if you dare to press the gas pedal, instead of the brake, properly, achieved with a little practice.


Last edited by hellenic vanagon on Tue Nov 07, 2017 3:36 pm; edited 1 time in total
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PostPosted: Tue Nov 07, 2017 3:27 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

raoul mitgong wrote:
Jon, you are conveniently ignoring at least 4 posts about tire slip.
-d


I agreed earlier that a syncro requires rear spin to harden the VC. I still agree.

I hope you also understand that:
A hardened VC will not spin the front diff faster than the rear diff. And on dry pavement this results in drag through a turn, because the front tires are going too slow, compared to the speed of the ground passing under the wheels.

So when a VC slips in a curve, it is reducing how much drag it produces. It does NOT pull the front around the turn, because the front diff can't spin faster than the rear.. ever

and around we go
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PostPosted: Tue Nov 07, 2017 4:17 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

So Jon, I never did get an answer to my question; were all your transaxle failures while using a solid shaft?

Another question for anyone who might know; did VW ever outfit any of their Syncro test vehicles with a solid shaft?
We know that the engineers were expecting to equip the Syncro with a decoupler (hence the three knob panel and lines all Syncros came with), but did they ever play with the idea of a solid shaft replacing the VC?
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PostPosted: Tue Nov 07, 2017 5:01 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

The Bay Syncro appears to have a solid input to the front diff

Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Tue Nov 07, 2017 7:14 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

I'd like to chime in on the tire slip. 3% is a crazy amount of slip. That means in a mile of driving there is 158 feet of slippage. The study cited states they used only acceleration and braking to achieve the slip. That's not representative of simply driving around as we most often are - merely maintaining a speed mile after mile. They don't identify the vehicle used, but statistically it was FWD - the absolute worst for tire slippage under acceleration because weight transfers off the drive wheels in acceleration.

On the other hand, the Vanagon is perhaps the poster child for absolute minimum slip. Its heavy. Its RWD. The weight of the engine is atop the drive wheels. And it has likely the lowest power to weight ratio of any car I can think of at 95 hp. So we can see the discussion will center around the "fronts pull and are powered all the time" folks like Hellenic saying the rear wheels slip so much even on dry pavement the fronts are powered all the time. And the others positing that there is not enough rear wheel slip to engage the VC on dry pavement.

I doubt even on wet pavement at driving speeds there could even be enough rear wheel slippage on a curve to generate engine torque at the front wheels. At wide open throttle on a wet curve? Hmm. Not sure even that's possible, and I'm not sure how many Syncro drivers would have their foot flat on the floor on a wet curve to achieve this "benefit" that an ordinary real differential provides all day at all throttle settings.

We seem to be leaving the difference between a true center differential and a VC behind as well. A VC is only a clutch (emphatically not a differential), and the output shaft of a clutch (the front drive shaft on a Syncro) cannot be spun faster by engine power than the input shaft (the rear drive shaft on a Syncro). Ever. Not sometimes. Not under certain conditions. Never. Since in a curve this has to happen to power the front tires, it's simply not happening unless the rear wheels are actively spinning. And yes in a curve the instant the rears grip again the fronts just as instantly are not getting power. By contrast a center differential on a curve CAN and DOES power the front wheels while the front drive shaft is rotating faster. That's why a center differential vehicle is more stable on a curve.

The VC is many things, but it is not magic.
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PostPosted: Tue Nov 07, 2017 8:16 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

No Doug, you would not be accelerating the entire time you are driving. No interstellar travel in a Vanagon. Stock WBX might take a whole mile to accelerate to hwy speeds though!
Going to argue the low poster child slip statement. The Vanagon will be using a lot more power to maintain 65mph than a Camry. Most Syncros are not going to be wearing low rolling resistance Michelin’s either. Probably something heavily siped for winter or big lugged for off-roading. These will increase slip.
-d
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PostPosted: Tue Nov 07, 2017 8:57 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

raoul mitgong wrote:
increase slip.
-d


so, if Im reading you right, you think the rear tires on a syncro w VC spin faster than the front ones?

lets assume that is true
what follows is that the VC will Harden and a state of equilibrium will arrive where the front diff spins at the same speed as the rear diff.. hence the front and rear tires will slip the same amount

all that in a straight line on dry pavement..

now turn the steering wheel, and start driving in a curve

what follows is drivetrain binding, because the front diff is not able to spin fast enough to keep up with the ground,

so the front wheels can't pull the van through the turn with a hardened VC, any more than a Solid Shaft can.

or, the VC slips, in which case the front diff again cannot pull the van through the turn. Do you grok, that a slipping VC is NOT pulling the van forward through a curve?

A VC cannot spin the front diff as fast as the ground is moving under the wheels. does that make sense? Do you grok that the front diff on a syncro Never spins faster than the rear diff?

Im accepting your assumption that the rear tires spin faster than the front ones, for a moment.. but after that.. the VC has to Harden, no?

A hard VC is spinning too slow to pull through a turn, no? A slipping VC is too slow to pull through a turn also, no?

meanwhile
enjoy some video:
I believe this Doka has a VC, and an amazing driver, I also think it has front and rear lockers

Link


Contrast to these syncros, I think they have VC but no front locker, and much worse terrain traction than the first video.
at the 7 minute 6 second mark you can see the rear wheel spin several turns, while the front wheels barely rotate, as an example of how a VC slips, and allows the front diff to spin slower than the rear, but not faster.

Link

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PostPosted: Tue Nov 07, 2017 9:36 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

Jon,
I’m just going to quote this guy from two days ago. He seems to know what he is talking about.
-d

raoul mitgong wrote:
For example:
Snowy highway travelling straight and flat at 55mph.

Rear wheels have some slippage (this is a fact, not opinion).

Due to slippage, vc is engaging to some degree, pulling forward.

As you enter a curve, there is a spot where you will reach an equilibrium where the front wheels (which are traveling a larger radius) will be driven by the road to match rpms at the front and rear of the VC.

If the curve continues to tighten, the fronts will start to have a braking force on the road.

A solid shaft will start this braking action long before a VC in this scenario.

-d

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PostPosted: Tue Nov 07, 2017 11:48 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

raoul mitgong wrote:
pulling


there are different kinds of pulling, straight line (4wd), and through curves (AWD).

We agree a VC is capable of part time 4WD "pulling", that binds in turns.

I think we also agree that a syncro is not capable of Full Time AWD "pulling", that does not bind in turns.
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PostPosted: Wed Nov 08, 2017 1:05 am    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

IdahoDoug wrote:
I'd like to chime in on the tire slip. 3% is a crazy amount of slip. That means in a mile of driving there is 158 feet of slippage. The study cited states they used only acceleration and braking to achieve the slip. That's not representative of simply driving around as we most often are - merely maintaining a speed mile after mile. They don't identify the vehicle used, but statistically it was FWD - the absolute worst for tire slippage under acceleration because weight transfers off the drive wheels in acceleration.

On the other hand, the Vanagon is perhaps the poster child for absolute minimum slip. Its heavy. Its RWD. The weight of the engine is atop the drive wheels. And it has likely the lowest power to weight ratio of any car I can think of at 95 hp. So we can see the discussion will center around the "fronts pull and are powered all the time" folks like Hellenic saying the rear wheels slip so much even on dry pavement the fronts are powered all the time. And the others positing that there is not enough rear wheel slip to engage the VC on dry pavement.

I doubt even on wet pavement at driving speeds there could even be enough rear wheel slippage on a curve to generate engine torque at the front wheels. At wide open throttle on a wet curve? Hmm. Not sure even that's possible, and I'm not sure how many Syncro drivers would have their foot flat on the floor on a wet curve to achieve this "benefit" that an ordinary real differential provides all day at all throttle settings.

We seem to be leaving the difference between a true center differential and a VC behind as well. A VC is only a clutch (emphatically not a differential), and the output shaft of a clutch (the front drive shaft on a Syncro) cannot be spun faster by engine power than the input shaft (the rear drive shaft on a Syncro). Ever. Not sometimes. Not under certain conditions. Never. Since in a curve this has to happen to power the front tires, it's simply not happening unless the rear wheels are actively spinning. And yes in a curve the instant the rears grip again the fronts just as instantly are not getting power. By contrast a center differential on a curve CAN and DOES power the front wheels while the front drive shaft is rotating faster. That's why a center differential vehicle is more stable on a curve.

The VC is many things, but it is not magic.


1)The engine used was that of a tiny power, 57 kw or 78 hp.

Please have a look, (vw Syncro white paper):

http://www.vwsyncro.eu/p/blog-page_21.html


2)For any 2wd vehicle, moving in a straight line, there is always a slight difference in the rpm rotation between the two axles. The transaxle is turning faster!

This is the reason, as vw says, there is always a 5% torque transferred to the secondary, (driven by the vct), axle.

Please have a look:

Image may have been reduced in size. Click image to view fullscreen.


(Click on the document to have a bigger and clearer image).

3)At any paper you can look the vct is called "differential".

4)It is sure that trying a 2wd vs a 4wd Vanagon, at any circumstances, you will recognize that S.A.E., (and vw), are not lying declaring these:

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


After 13 years of happy driving a 2wd Vanagon and 10 years of driving a Syncro Vanagon, (this is magic), I am in position to confirm it.

P.S.

If you are driving an overloaded, (permanently), and underpowered Syncro camper, at low to moderate speeds, hardly you will see the differences on the road. The off the road capabilities still are present.


Last edited by hellenic vanagon on Wed Nov 08, 2017 1:25 am; edited 1 time in total
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PostPosted: Wed Nov 08, 2017 1:23 am    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

If there would not be tire slip, the car would not move at all.
If simple physiks are ignored a discussion is sensless.
All this was clear in earlier posts.
The facts will not change if they are discussed over and over.

The rear tires spin always faster than the fronts on the syncro even on low curves, as long the engine is pushing the van. The VC gets harder, the tires spin more equal, the VC gets looser, the rear tires spin again more.
Thats VC action is continual, it is not like it takes seconds for the change.
There is no need for hump mode to transfer torque to the front.
The VC transfers always a amount of torque.

On a car with center diff, the tires on the axle with less weight will spin/slip more than the others. Even driving straight on pavement.
In a turn the inner tires slip more than the outer tires.
In a fast driven sharp turn the inner rear tire would loose significant weight and slip more than all other tires. The front axle would not pull the car.

Nobody wants a system where the front tires spin faster on accelaration, on a car with a rear engine. Even if the weight is nearly 50/50 on a syncro. The car moves up in the front and would cause more tire slip on front wheels.
Thats why a Porsche is accelarating better than a front driven car with front engine.
And this is the reason why modern electronic controled AWD/4WD cars have a 60/40 power transfer rear/front.
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PostPosted: Wed Nov 08, 2017 10:54 am    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

Waldi wrote:
VC in combination with a decoupler is the best


IF a VC functions the same as a center diff on a Full Time AWD system, why would you decouple the VC?
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PostPosted: Wed Nov 08, 2017 11:02 am    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

Jon_slider wrote:
raoul mitgong wrote:
pulling


there are different kinds of pulling, straight line (4wd), and through curves (AWD).

We agree a VC is capable of part time 4WD "pulling", that binds in turns.

I think we also agree that a syncro is not capable of Full Time AWD "pulling", that does not bind in turns.


Since the definitions of 4wd and AWD are fuzzy at best and subject to change, I am not going to bother with defining/comparing the Syncro VC setup with either. I am just describing what is going on in the Syncro coupled VC.

What we know and I think we all agree on:

1. There is always some tire slip at the rear wheels if your foot is on the brake or gas. More foot, more slip.

2. The VC has a soft zone where RPM in/out isn't equal but does not lock up. Torque transfer at this intermediate state is relatively low for stock VCs.

3. Tire RPM difference between the front and rear is multiplied by 4.86 (R&P dependent) at the VC.

4. Driving a curve, the front tires cover more distance than the rear tires and the road will try to speed the fronts up relative to the rear tires.

5. The VC cannot create power. There is no power source between the front tires and the front of the VC. The front of the VC can only spin faster than the rear if the road is doing it (in a curve).

Conclusion:

1. Due to tire slip, there must be an RPM difference at the VC when driving straight even on dry pavement but increased in low traction conditions.

2. This straight line tire slip must result in some torque to the front tires but not in locked/hump mode unless your VC is toast (Did the SAE paper state 5%? I think the Big VC thread we "calculated" much lower).

3. There is a radius/curve (Let's call this Curve-N for "neutral") where the RPMs of the VC in/out will become equal. As the front tires speed up to travel the longer distance the front/output of the VC catches up the the input/rear side of the VC which was spinning faster due to tire slip. Might be the "neutral" state the SAE paper was referring to. I calculated this Curve-N long ago (based on assumed tire slip) in the Big VC thread and will try to find and link it here later.

4. If the curve tightens (Let's call this Curve-B for "braking") beyond this "neutral" state, the VC will have a mismatch in the input/output of the RPMs again. The road will be spinning the front tires faster than the rear wheels resulting in a "braking" torque at the front tires.

5. There is a Curve-P range (P for pulling) for a coupled VC between a straight line and Curve-N. The pulling torque to the front tires goes from low to zero as you go from straight to Curve-N.

6. Curve-B for a solid shaft is anything but a straight line.


Why this matters? If anyone has locked their rear diff on a low friction sideways sloped surface, you have found that the rear will slide sideways if you spin the tires. Unlocked, you might spin one tire but the stationary tire keeps you from sliding sideways. A spinning wheel is more likely to slide sideways.
Taking a curve in a coupled solid shaft, you are going to have at least one wheel with less traction due to its relative speed to the road. A VC has "slop" that keeps wheel speed closer to ground speed front to back. The inertia causing the van to want to go straight on a snowy curve is like that slope.

Everything else being equal, I will argue that a coupled VC will track a snowy curve better than a coupled SS.

-d
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PostPosted: Wed Nov 08, 2017 11:14 am    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

If your meaning is exactly as it's written, this is WAY off. The front and rear diffs have the same R&P ratio. This says that one set of tires is rotating 4.86 times faster than the other ..

Quote:

3. Tire RPM difference between the front and rear is multiplied by 4.86 (R&P dependent) at the VC.

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PostPosted: Wed Nov 08, 2017 11:42 am    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

If the rear wheels are spinning at 60 rpms and the fronts are spinning at 59.5 rpms. The difference is 0.5 rpm between the wheels.
The front of the VC will be spinning at 289.17 rpms while the back of the VC will be spinning at 291.6 rpms. This difference is 2.43 rpms.

Quote:
Tire RPM difference between the front and rear is multiplied by 4.86 (R&P dependent) at the VC.


The .5 rpm difference in wheel rpm multiplied by 4.86 equals 2.43 as in the above example.

-d

edited to use different, less confusing starting rpms.
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PostPosted: Wed Nov 08, 2017 12:09 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

Ah, got your meaning now, thanks ..
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PostPosted: Wed Nov 08, 2017 12:44 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

what does the release time look like for the VC? I assume it has to undergo some cooling for the silicone to lose viscosity, after the front and rears regain rolling equilibrium.

Ideally this would be answered by a 2 variable graph showing heat and viscosity on the y-axis and time on the x-axis.

Edit: I'm going to kind of answer my own question. I really wish I could copy/paste this, but I simply can't and the preview is missing pages and I'm not paying $340 for a (albiet cool) textbook on the topic. Seriously though, all syncro owners should read this, it even mentions the T3 specifically. Sometimes it will show pg. 249, which is interesting in that it explains that silicone viscosity decreases with heat, and it's the design of the plates that actually make it all work.

https://books.google.com/books?id=vJJwAgAAQBAJ&...mp;f=false

Also, now I want a magnetorheological coupling
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PostPosted: Wed Nov 08, 2017 1:37 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

I'll need to double check my Excel spreadsheet but I'm getting the following rough numbers:
3% tire slip = 119 rpm difference in VC
1% tire slip = 39.9 rpm difference in VC
0.1% tire slip = 3.99 rpm difference in VC

EDIT: THIS IS WITH STOCK TIRES OF 820 REVS/MILE AT 60 MPH.

A 0.1% tire slip is only .012" of slip per revolution. A box knife razor blade is twice that thick. Going to assume we are getting more tire slip than that.

Obviously a working VC is not letting 119 or even 39.9 rpm difference occur. This has me thinking deeper about what is going on and perhaps more power is going forward than I thought.

I think the VC engages around a 5 rpm difference.
Going to think/write outloud... rear slip transfers power forward, results in less slip in rear, fronts have slip as well to prevent a 119 rpm difference...

I hope these calculations start some real well thought out discussions and not more round and round about the VC can't pull in a straight line. If you are are about to write that, reread this post please.

-d
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PostPosted: Wed Nov 08, 2017 1:58 pm    Post subject: Re: Syncro “AWD” Capabilty Reply with quote

raoul mitgong wrote:
I think the VC engages around a 5 rpm difference.
Going to think/write outloud... rear slip transfers power forward, results in less slip in rear, fronts have slip as well to prevent a 119 rpm difference...


If more torque is actually being distributed to the front diff than was previously perceived, then in fact wouldn't it be less load for the rear ring and pinion? Less load equals more life? Along with rear half shafts/cv joints etc.?

Just thinking out loud...
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