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1960 RHD rural mail car
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Pruneman99
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PostPosted: Thu Dec 21, 2017 6:05 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

That's looking pretty sweet. Black patina looks awesome. I like how you are protecting the car but keeping the look. Nice work
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Rome
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PostPosted: Fri Dec 22, 2017 8:00 am    Post subject: Re: 1960 RHD rural mail car Reply with quote

Shiny "earth tone" surface rust looks good against the black.

Headlight "black-out" shields!?! Shocked Where did you find them? I've not seen them on any Beetle later than a WW2.
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JoelH
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PostPosted: Fri Dec 22, 2017 8:07 am    Post subject: Re: 1960 RHD rural mail car Reply with quote

Levi Weir makes them. You can find him here....

https://www.pandraggers.com/
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flyboy161
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PostPosted: Fri Dec 22, 2017 8:26 am    Post subject: Re: 1960 RHD rural mail car Reply with quote

Could I trouble you for a picture of the lower spare tire well? A straight down shot? Your car looks very nice!!
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PostPosted: Fri Dec 22, 2017 8:32 am    Post subject: Re: 1960 RHD rural mail car Reply with quote

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flyboy161
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PostPosted: Fri Dec 22, 2017 9:02 am    Post subject: Re: 1960 RHD rural mail car Reply with quote

Oh man! That is perfect, thank you so much!
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JoelH
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PostPosted: Mon Jan 29, 2018 11:59 am    Post subject: Re: 1960 RHD rural mail car Reply with quote

Body is back home. Some assembly has begun. I'm still doing some seam sealing on the interior seams on the car. I also bought some of that Eastwood's Internal Frame coating to coat the inside of the heater channel tubes and the channels themselves. I drilled a small access hole towards the rear of the heater channel to access the inner area of the channel. Put the tube in there and started spraying. Good stuff. hopefully it will help.

Transaxle was sent out. Dune Buggy Supply in Minneapolis disassembled and inspected the insides. Installed new bearings and resealed. BulliWerks Restorations in Stillwater, Minn. (Nlorntson, samba user) restored the axle tubes and did the final assembly on the transaxle. Very happy with both. I highly recommend them both.

Seat frames and gas tank I got powder coated at bulletproof coatings in Crookston, Minn. Joe is awesome to work with. He'll order any powder I want and is just an all around awesome dude.

Tank was RAL 5014 Pigeon Blue. Turned out great!
Seat Frames I went with 7032. Again, spot on.

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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805


Last edited by JoelH on Mon Jan 29, 2018 12:42 pm; edited 1 time in total
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JoelH
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PostPosted: Mon Jan 29, 2018 12:06 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

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RAL 7032 Pebble Grey
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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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nlorntson
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PostPosted: Mon Jan 29, 2018 12:30 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

Beautiful! Coming along nicely. Can't wait to see the finished product.
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JoelH
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PostPosted: Mon Jan 29, 2018 4:32 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

not really in order, but I just found pictures from when the transaxle was torn apart.

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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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JoelH
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PostPosted: Fri Feb 02, 2018 10:02 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

Any one know for sure if 1960 used shifters bushings?
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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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JoelH
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PostPosted: Sun Feb 18, 2018 8:51 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

I was looking through the Bentley Manual today and found a section that I wished that I would have seen a couple years back. Here are the schematics for the RHD pedal set.


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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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JoelH
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PostPosted: Sun Feb 18, 2018 10:22 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

Little bit of progress today.

Vent Wing Window Rubber. Seriously.....what a pain! I used an o-ring lube to help it into place but I'm not sure if that worked with or against me. It's in, but I'm not quite sure if I cut the lock latch into place correctly. I'm sure I'll find out soon. I also did a bit of assembly on my decklid just for fun.


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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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JoelH
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PostPosted: Sun Mar 11, 2018 8:52 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

I'm rebuilding the steering box. I had to order new seals for it. I found them at intech bearing online.

Little seal is 16mmx24mmx7mm. Pn 6405

Bigger seal is 28mmx40mmx7mm Pn 10939

Worm gear is nice still. It'll be a quick paint job and reseal and reassembly.
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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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nlorntson
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PostPosted: Mon Mar 12, 2018 4:39 am    Post subject: Re: 1960 RHD rural mail car Reply with quote

This might be helpful

https://www.thesamba.com/vw/forum/viewtopic.php?p=5180411#5180411
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JoelH
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PostPosted: Mon Apr 09, 2018 4:03 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

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body is on. now to hang fenders and some other goodies. it's coming together!
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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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tisius
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PostPosted: Fri Apr 13, 2018 1:23 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

JoelH wrote:
Joe is awesome to work with. He'll order any powder I want


Shocked Laughing Laughing Laughing


The car looks good!
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JoelH
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PostPosted: Sun Apr 15, 2018 8:45 am    Post subject: Re: 1960 RHD rural mail car Reply with quote

I have a problem. all the body to pan bolts are in. The doors are now very hard to open and once i try and close them, they come into the b pillar about 3/4" low. Both doors opened and closed great before i boltes it down. I dont know where my body could be flexing at. Any ideas?
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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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JoelH
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PostPosted: Sun Apr 15, 2018 7:12 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

Problem solved. Turns out that the narrowed beam i had built was the issue....the frame head mounts are too tall. So, the front of the body was resting on that. When i would snug down the firewall bolts, it would flew the body enough that it made the doors hard to open and close.

I will have to cut the tops of the body mounts off the beam, grind them down and fit them to the body so as not to cause any problems in the future. Maybe next week i can do that.

Now that this issue is solved, onto the next task. I mounted the rear fenders today. I got confurmation that my wire harness from www.vwlooms.com is complete and will be shipping today. I can't wait to get that in and check that off my list. Soon up will be interior and glass.
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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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JoelH
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PostPosted: Sun Apr 15, 2018 7:16 pm    Post subject: Re: 1960 RHD rural mail car Reply with quote

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This isnt undercoating. Its actually called rocker guard. Great stuff!
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Mom says to come in for supper NOW dad!!!
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'60 DD SWR Panel
http://www.thesamba.com/vw/forum/viewtopic.php?p=2522353#2522353

'62 Gulf Blue Ragtop Bug
http://www.thesamba.com/vw/forum/viewtopic.php?t=420720&highlight=

'60 Black RHD Beetle
http://www.thesamba.com/vw/forum/viewtopic.php?p=6478591#6478591

1965 Sea Sand L568 Notchback
http://www.thesamba.com/vw/forum/viewtopic.php?p=8307805#8307805
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