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amikulics Samba Member
Joined: July 21, 2017 Posts: 57 Location: San Diego
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Posted: Sat Apr 21, 2018 8:25 pm Post subject: Compression Questions |
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Today I decided to check the compression on my 72 1700 type 4. During the dry test it got 91 PSI in all cylinders. During the wet test it had 91 in cylinders 1 and 3 and 120 in cylinders 2 and 4. Are these number low enough to warrant replacing the rings? Also if I choose not to so the rings myself is there a reputable shop that could replace them for me in the San Diego area? |
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KentABQ Samba Member
Joined: September 11, 2016 Posts: 2406 Location: Albuquerque NM
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Posted: Sat Apr 21, 2018 8:38 pm Post subject: Re: Compression Questions |
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I can't help you with the question about compression...
But if you've read any of the threads in the Bay Window forum, you must have seen Aeromech. He can fix anything. _________________ -Kent-
1976 Riviera, 1.8l FI chrome yellow VAN - "Chloe"
"I must say, how can you be in a bad mood driving this vehicle full of vibrant color.
Cars of today are so bland in comparison. It's like driving a celebration!" ---WildIdea
Bus ownership via emoticons:
---williamM |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50350
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Posted: Sat Apr 21, 2018 8:43 pm Post subject: Re: Compression Questions |
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Has the engine been in daily service for a while? Was it warmed up for the test? Are your valves adjusted? Was the battery well charged and the throttle held open? An engine really needs to be prepped for a compression test. |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Sun Apr 22, 2018 6:46 am Post subject: Re: Compression Questions |
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Wildthings wrote: |
Has the engine been in daily service for a while? Was it warmed up for the test? Are your valves adjusted? Was the battery well charged and the throttle held open? An engine really needs to be prepped for a compression test. |
^^^^^ X2 _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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amikulics Samba Member
Joined: July 21, 2017 Posts: 57 Location: San Diego
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Posted: Sun Apr 22, 2018 9:05 pm Post subject: Re: Compression Questions |
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It is clear to me now that I made many mistakes with my original compression test. I plan to warm up the engine and check the compression sometime soon.
In the meantime I have been looking into piston ring replacement and I have a few questions. I found out about the service bulletin that suggested getting rid of the sealing ring at the top of the cylinder and replacing it with a 1.6mm ring at the bottom. This bulletin made no reference to machining the head. My questions are does this bulletin affect my 1972 1700 or can I use rings on top and bottom like from the factory. If I can use rings at the top and bottom is there any specific size they have to be or can I use these from bus depot on all 4 cylinders?
for the top:
http://www.busdepot.com/021101343
for the bottom:
http://www.busdepot.com/021101341a |
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scubaseas Samba Member
Joined: May 24, 2013 Posts: 442 Location: ME & Texas, in a Bus or on a boat somewhere
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airschooled Air-Schooled
Joined: April 04, 2012 Posts: 12722 Location: on a bike ride somewhere
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Posted: Sun Apr 22, 2018 11:24 pm Post subject: Re: Compression Questions |
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As per the VW Technical Service Buliten, only the 2.0L GD, GE, and CV two-liter Type 4 engines should delete the sealing rings and install a spacer. With stock parts, that's it. If an engine with sealing rings is consistently overheated, the sealing rings may leak compression. This commonly shows up as a "soot" on the cylinder heads around the cylinder spigot. Here is a T1 head for example:
Here is the TSB for those curious:
http://www.ratwell.com/mirror/www.dolphinsci.com/techbull.html
--
Your compression ratio is set very carefully using a combination of cylinder deck height, combustion chamber volume, piston dish/dome, bore, and stroke. If you change the deck height by removing a gasket shim you will need to add that much at the bottom of the cylinder to make up for the difference in deck height. If you instead use a new AMC head that has a "step" cast into the head, that step takes up the deck height of the gasket shim instead of needing a shim at the base of the cylinder.
Clear as mud?
Robbie _________________ Learn how your vintage VW works. And why it doesn't!
One-on-one tech help for your Volkswagen:
www.airschooled.com |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50350
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Posted: Mon Apr 23, 2018 5:14 am Post subject: Re: Compression Questions |
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asiab3 wrote: |
As per the VW Technical Service Buliten, only the 2.0L GD, GE, and CV two-liter Type 4 engines should delete the sealing rings and install a spacer. With stock parts, that's it. If an engine with sealing rings is consistently overheated, the sealing rings may leak compression. This commonly shows up as a "soot" on the cylinder heads around the cylinder spigot. Here is a T1 head for example:
Here is the TSB for those curious:
http://www.ratwell.com/mirror/www.dolphinsci.com/techbull.html
--
Your compression ratio is set very carefully using a combination of cylinder deck height, combustion chamber volume, piston dish/dome, bore, and stroke. If you change the deck height by removing a gasket shim you will need to add that much at the bottom of the cylinder to make up for the difference in deck height. If you instead use a new AMC head that has a "step" cast into the head, that step takes up the deck height of the gasket shim instead of needing a shim at the base of the cylinder.
Clear as mud?
Robbie |
At the time my high mileage 1800 failed due to a loose valve seat, the one head sealing ring had about worked its way out of position and would have failed soon had the seat not failed first. I think it is reasonable to say that all the head sealing rings should be eliminated from all Type 4 engines. |
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amikulics Samba Member
Joined: July 21, 2017 Posts: 57 Location: San Diego
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Posted: Thu Apr 26, 2018 9:57 pm Post subject: Re: Compression Questions |
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Thanks a ton Robbie that's exactly the answer I was looking for. I'm trying to make my engine as stock as possible so can I just use these on top and bottom of each cylinder:
http://www.busdepot.com/021101341a
http://www.busdepot.com/021101343
Also I've seen mixed opinions on whether to not use sealant on these gaskets. Is this a bad idea or would it help? |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 21519 Location: Oklahoma City
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Posted: Thu Apr 26, 2018 10:38 pm Post subject: Re: Compression Questions |
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amikulics wrote: |
Thanks a ton Robbie that's exactly the answer I was looking for. I'm trying to make my engine as stock as possible so can I just use these on top and bottom of each cylinder:
http://www.busdepot.com/021101341a
http://www.busdepot.com/021101343
Also I've seen mixed opinions on whether to not use sealant on these gaskets. Is this a bad idea or would it help? |
No.
You delete the rings on ANY type 4 head. Trust me. I have seen them all fail.
Why would a 2.0 be any different than a 1.7L?
The TSB in question...is actually ancient. They noted for the 2.0 because at the time it,was pretty much the last type 4 engine in production. The world of VW drivers have more type 4 experience .....now...than VW did when it wrote the TSB. It does NOT require consistent overheating. It just requires miles.
ALL of the 411, 412 and 914 engines....1.7L, 1.8L and 2.0L had ROUTINE failures of the sealing rings.....and most except the 2.0....RARELY ....overheated in 2000 to 2200 lb cars.
Its a standard heat cycling issue on a part that had "0" spring tension built into it. It gets hammered flat and leaks. Where it leaks it cuts the head like a blow torch....which makes the head 100% unrepairable even by welding....unless you reanneal the head. Very expensive.
This is the same problem long term that copper head gaskets have. They all eventually leak.
Get rid of the sealing ring....and quit putting 100% accurate faith down to the exact letter of a TSB that is 30+ years old. Ray |
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