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mark tucker Samba Member
Joined: April 08, 2009 Posts: 23937 Location: SHALIMAR ,FLORIDA
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Posted: Sat May 05, 2018 6:40 pm Post subject: Re: First stroker build 92X82 |
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yes they will leek if the senders out.... and I also agree they heads need some chamber unshrouding if your running gasoline. |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Wed May 09, 2018 6:19 pm Post subject: Re: First stroker build 92X82 |
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Ok, so after the panic moment where I thought that the oil cooler burst.
I now have a running engine.
Not running good, but running. The engine ran through the cam break-in period of 20 minute at 2K rpm.
The thing sounds eval.
The current issue is a regular topic here. It runs on two cylinders. Go figure!
The difficult thing is that I can't start the engine and make back to the rear of the car before the engine dies.
Tonight I started it to move it to the garage. Once parked, I noticed that the 1-2 side exhaust pipes are cooler than the 3-4 side. I can touch the 1-2 side comfortably. While the 3-4 side, I can feel the heat from a couple of inches away.
The carbs are delivering fuel as witnessed by the pump squirts when I actuate the linkage.
So I rule out fuel delivery.
I checked that the spark plug leads are well connected. They are.
So that leaves me with a possible vacuum leak. I made my intake gaskets to match the ported heads and intake manifolds.
The web between the individual cylinder intake ports is quite narrow. So maybe the seal is broken between the cylinders or not properly sealing.
modok has mentioned Permatex 518 as a sealant more than a few times for intake manifolds. So I'd like to go that route. Problem is that it's not available locally.
So I ask. Is there an equivalent Permatex product that I can buy at O'Riellies?
Lastly, I had a jetting consult with John of AC.net. He has recommended different jetting than what I have on hand ATM.
I can wait for the new jets to arrive as I figure out the no idle issue.
Thank you all that have been supportive in this little adventure. Your help, knowledge and encouragement has been invaluable to me. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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j-dub Samba Member
Joined: November 09, 2003 Posts: 865 Location: Phoenix, AZ
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Posted: Wed May 09, 2018 7:24 pm Post subject: Re: First stroker build 92X82 |
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Have you tried opening up the mixture screws on the 1-2 side further to see if that helps? A while back I put a mixed set of 36 DRLAs on my dads 1641 and one of them has to have the mixture screws way out before those cylinders will idle. _________________ 1957 Oval rag
"POLICE STATION TOILET STOLEN ... Cops have nothing to go on."
Last edited by j-dub on Wed May 09, 2018 11:05 pm; edited 2 times in total |
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Pruneman99 Samba Member
Joined: February 22, 2012 Posts: 5013 Location: Oceanside
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Posted: Wed May 09, 2018 8:02 pm Post subject: Re: First stroker build 92X82 |
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Get one of these and start the car from the engine compartment.
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VW_Jimbo Samba Member
Joined: May 22, 2016 Posts: 9966 Location: Huntington Beach, CA
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Posted: Wed May 09, 2018 9:10 pm Post subject: Re: First stroker build 92X82 |
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I have always had great sucess using Ultra Copper silicon sealant.
Permatex 81878 Ultra Copper Maximum Temperature RTV Silicone Gasket Maker, 3 oz. Tube https://www.amazon.com/dp/B0002UEOPA/ref=cm_sw_r_cp_tai_i_Jw88AbNZE32YW
I am currently using this sealant at my exhaust to head connections, as the gaskets are horrible. Working great! _________________ Jimbo
There is never enough time to do it right the first time, but all the time necessary the second time!
TDCTDI wrote: |
Basically, a whole bunch of fuckery to achieve a look. |
67rustavenger wrote: |
GFY's Xevin and VW_Jimbo! |
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SRP1 Samba Member
Joined: January 06, 2007 Posts: 4340
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Posted: Wed May 09, 2018 9:38 pm Post subject: Re: First stroker build 92X82 |
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Sounds more like the 1-2 plug wires are switched, I know you said they are on tight, but are they in the correct positions?
If they are then spray a little brake cleaner down the carb, that cylinder should fire vacuum leak or not.
The only other possibility would be valves way out of adjustment. |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Thu May 10, 2018 5:56 pm Post subject: Re: First stroker build 92X82 |
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SRP1 wrote: |
Sounds more like the 1-2 plug wires are switched, I know you said they are on tight, but are they in the correct positions?
If they are then spray a little brake cleaner down the carb, that cylinder should fire vacuum leak or not.
The only other possibility would be valves way out of adjustment. |
Ok. So I do have the firing order correctly set. I always put the #1 wire in the top FS plastic clip and #2 in the lower one. #3 top, #4 bottom. This saves on confusion when placing the leads on the correct distributor cap lug.
So even before I read your reply. I turned up the idle on the left carb and played a bit trying to get #1-2 to play nice. No dice. Then I sprayed carb cleaner in the #2 throat. Whatda know the cylinder came alive for a brief second and then died.
I pulled and cleaned the right carb passages and blew them out with compressed air. The jets got the same treatment. Reassembled the carb and reinstalled it.
I ran out of reasonable hours to mess with the carb.
Tonight I'll open the mixture screws a few more turns and hopefully the cylinders will come to life.
I'll report back on what happens. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Sun May 13, 2018 12:12 pm Post subject: Re: First stroker build 92X82 |
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So I turned the right carb mixture out screws quite a bit to get the cylinders to respond. Unfortunately the screws are almost all the way out and very wiggly.
The engine still runs like crap. Somethings not right with the right carb.
I have a set of 44 Weber IDF's that I can install in the mean time.
What I don't know is what would be a good base line jetting for these carbs based on the engine spec.
Also they are the older style with the roller wheel on the accel. pump. Not sure if that makes a difference or not.
So a little guidance would be greatly appreciated.
Have a happy Mothers Day. Call your Mom! Thank her for having you. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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Pruneman99 Samba Member
Joined: February 22, 2012 Posts: 5013 Location: Oceanside
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Posted: Sun May 13, 2018 12:24 pm Post subject: Re: First stroker build 92X82 |
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Have you tried switching the carbs side to side to see if the problem follows the carb?
Do you have an Ultrasonic cleaner? |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Sun May 13, 2018 12:30 pm Post subject: Re: First stroker build 92X82 |
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Pruneman99 wrote: |
Have you tried switching the carbs side to side to see if the problem follows the carb?
Do you have an Ultrasonic cleaner? |
Yes, I have an ultrasonic cleaner. And the carbs when fresh outta the box were disassembled and went for a soak in the hot tub.
No, I have not tired to switch them side to side. But that's good idea.
I'm taking a day off to clean house today. It's been a rough couple of weeks getting the engine installed and running.
So I might try that tomorrow evening. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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mark tucker Samba Member
Joined: April 08, 2009 Posts: 23937 Location: SHALIMAR ,FLORIDA
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Posted: Sun May 13, 2018 2:51 pm Post subject: Re: First stroker build 92X82 |
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sync the carbs!!!!! and then tune them. how did you break it in like that?????????????dont forget to change your oil&filter and adjust the valves. |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Sun May 13, 2018 8:05 pm Post subject: Re: First stroker build 92X82 |
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mark tucker wrote: |
sync the carbs!!!!! and then tune them. how did you break it in like that?????????????dont forget to change your oil&filter and adjust the valves. |
Once the engine was started I wasn't gonna shut it off. 2K RPM for twenty minutes. Then shut it down, It went ok. I have a video of the cam break in.
The first oil change was done right after the Cam break in. 20 minutes and dump the oil and filter (ala Mark Tucker advice).
I have driven the car a few days to work and, I am now ready for the second oil/ filter change
The carbs are synced. It's just the right one that is giving me grief. That's why I a asked about 44 IDF baseline jetting. I have many Weber jets. Not so many Dellorto jets, yet! _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo!
Last edited by 67rustavenger on Sun May 13, 2018 8:26 pm; edited 1 time in total |
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VW_Jimbo Samba Member
Joined: May 22, 2016 Posts: 9966 Location: Huntington Beach, CA
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Posted: Sun May 13, 2018 8:23 pm Post subject: Re: First stroker build 92X82 |
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What is the carb doing? Which direction are the pops coming out of...the exhaust or the intake? Intake = jet too small, bump up one size and dial in again and listen. Popping out the exhaust is too rich, bump down one size, reset basics and listen. _________________ Jimbo
There is never enough time to do it right the first time, but all the time necessary the second time!
TDCTDI wrote: |
Basically, a whole bunch of fuckery to achieve a look. |
67rustavenger wrote: |
GFY's Xevin and VW_Jimbo! |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Wed May 23, 2018 9:45 pm Post subject: Re: First stroker build 92X82 |
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So I have had this engine running for a couple of weeks now.
I have fixed what I believe are vacuum leaks at the intake to head sealing surface with Permatex 518. That helped.
But the engine just will not hold an idle once warmed up. So I have to pedal it at traffic lights to keep it from dying.
Current jetting, EMPI 45 D-Series,
Idle jets are a measured 60 - Micro Drilled by Me
Air correction jets are 180 - Dellorto
Main jets are 162 - EMPI
emulsion tube .2 - EMPI
The engine just will not accelerate smoothly from a stop while running on the idle jets. It stumbles like it's out of sync. But the sync is spot on.
Once it gets into the progression circuit things smooth out a bit.
Then once the mains come into play the engine falls flat on it's face.
I can lightly pedal through the mains. But if I have to stab the throttle the engine does not respond for a few seconds.
When the air correction jets and the mains are working together. The engine rips.
It runs rough like there are clogged idle jets every few days. I blow them out with compressed air and it will run good not great for an evening. Then the next day. It's back to stumbling like clogged idle jets again.
Any idea's? _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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VW_Jimbo Samba Member
Joined: May 22, 2016 Posts: 9966 Location: Huntington Beach, CA
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Posted: Wed May 23, 2018 10:24 pm Post subject: Re: First stroker build 92X82 |
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Lucky! Your engine is running!
Try adjusting the valves again. What kind of pushrod do you have? I adjust Chromolly push rods to loose zero, hot. The valve lash will change alot for the first 1000 miles. Get in the habit of adjusting them anytime you think something is off.
Also you might want to try going up a couple sizes on the idle jet and see how it responds. Sounds lean to me. Every engine is different, in how it breathes and how it swirls in the chamber, so it is not a one size fits all. You got to play with them!
And dont forget to check your timing everytime you change anything at the carbs. Make sure your fuel pressure is right. Those air corrections sound too small. But I am no expert.
For what its worth, old Webers are the best! _________________ Jimbo
There is never enough time to do it right the first time, but all the time necessary the second time!
TDCTDI wrote: |
Basically, a whole bunch of fuckery to achieve a look. |
67rustavenger wrote: |
GFY's Xevin and VW_Jimbo! |
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modok Samba Member
Joined: October 30, 2009 Posts: 26789 Location: Colorado Springs
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Posted: Wed May 23, 2018 10:37 pm Post subject: Re: First stroker build 92X82 |
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If you think it's clogged, trace the passages and unclog and re-drill as necessary.
If it's lean put in bigger jets until it isn't. May not be right but it will give you more clues to find out what's going on.
I think you are putting too much confidence in the china carb. May be better off to just pretend it isn't a dellorto, because it isn't. Maybe a dellorto can run 36 vents(or whatever it has, I don't know), but if they didn't get the boosters cast as clean maybe that's not so.
Maybe a dellorto can run 60 idle jets but if they have eliminated the mixing well and put the air bleed in the holder then maybe these can't.
I try to never run unknown carbs on a new engine.
Won't idle....? You don't know if it's the engine or the carb. I think it's the carb tho. It's hard to clean the passage from the main well to the idle jets. You will have to take them off, hold them upside down and really blow back and forth through there. use a poece of welding wire with a small 90 degree bend on the end to go down the main well and find that hole that feeds the idle and hook in there and wiggle, make sure there are no burrs. Ultra-solic my ass. You need more like roto-rooter. |
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modok Samba Member
Joined: October 30, 2009 Posts: 26789 Location: Colorado Springs
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Posted: Wed May 23, 2018 11:17 pm Post subject: Re: First stroker build 92X82 |
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Make sure the vents and boosters are in correctly (not upside down)
Humans are always putting them in backward..... there are humans in china too!! |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Thu May 24, 2018 6:05 pm Post subject: Re: First stroker build 92X82 |
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VW_Jimbo wrote: |
Lucky! Your engine is running!
Try adjusting the valves again. What kind of pushrod do you have? I adjust Chromolly push rods to loose zero, hot. The valve lash will change alot for the first 1000 miles.
For what its worth, old Webers are the best! |
Thank you VW_Jimbo.
I have cromo PR's. I cut to length in my garage and faced on my bench grinder.
I don't have the luxury of a lathe. So I make do with what I have on hand and old school techniques taught to me by my mentors and metal shop teacher.
The advice re: checking the timing is good and I'll do just that.
Have a great holiday weekend.
P.S. I have been following your thread on the oil pressure issue. I feel your pain all the way up here in the nose bleed section of the USA.
Damn those pistons looked nasty! _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Thu May 24, 2018 6:15 pm Post subject: Re: First stroker build 92X82 |
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modok wrote: |
If you think it's clogged, trace the passages and unclog and re-drill as necessary.
If it's lean put in bigger jets until it isn't. May not be right but it will give you more clues to find out what's going on.
I think you are putting too much confidence in the china carb. May be better off to just pretend it isn't a dellorto, because it isn't. Maybe a dellorto can run 36 vents(or whatever it has, I don't know), but if they didn't get the boosters cast as clean maybe that's not so.
Maybe a dellorto can run 60 idle jets but if they have eliminated the mixing well and put the air bleed in the holder then maybe these can't.
I try to never run unknown carbs on a new engine.
Won't idle....? You don't know if it's the engine or the carb. I think it's the carb tho. It's hard to clean the passage from the main well to the idle jets. You will have to take them off, hold them upside down and really blow back and forth through there. use a piece of welding wire with a small 90 degree bend on the end to go down the main well and find that hole that feeds the idle and hook in there and wiggle, make sure there are no burrs. Ultra-sonic my ass. You need more like roto-rooter. |
Glen, I have no dilutions that these carbs are Dellorto's. They are a close copy and do tune somewhat like Dells. I have had them completely apart and was rather impressed with the quality of the copy.
I did check the orientation of the Aux vents and they are correct.
The chokes are 38mm. The intake valves are 42mm on the heads.
I do have a set of Weber 44 IDF's that are untested as well. If needed I can swap them for the D-Series as I have a wide array of jets for IDF's.
I also have two good running sets of carbs. One set of Del 36's and a clone set of IDF 40's that I have managed to get running well. But both of those carbs would strangle this engine so I don't see the point of running these.
But thank you as always for your advice. It's always well accepted.
have a great holiday weekend. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9771 Location: Oregon
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Posted: Sun Jun 03, 2018 7:47 am Post subject: Re: First stroker build 92X82 |
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Well, It looks like the engine needs to come out and be torn down.
I drove the car to the PNW Bug Run yesterday. On the trip down. The engine began belching blue smoke out the exhaust.
Before this happened. It didn't burn any oil. But on the drive home (nursing it all the way) I had to stop twice and add a half qrt. + of oil. On left turns is when the blue smoke is present. So I suspect that there's something up with either the valve guides or a stuck/Broken piston ring on the 1-2 side.
I'm running stock valve covers. Not the aluminum ones pictured earlier in this thread.
Oil pressure was Normal for this engine at 10lb per 1K rpm.
Before I tear it down. I'll do a leak down and compression test and see what's going on.
I've never done a leak down test before. So I'll have questions on the results once I get this completed.
Before I start in on this. I have to get a friends 66 back together and out of my driveway.
Oh well!
It was fun for sure. Plenty of power. and real easy to drive once I sorted the carbs. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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