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Mahle Nikasil 90ZN4 cylinder and pistons
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tigerdyr
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PostPosted: Sun Jun 08, 2014 4:20 am    Post subject: Mahle Nikasil 90ZN4 cylinder and pistons Reply with quote

I have a set of Mahle Nikasil 90ZN4 cylinder and pistons.

I would like to use them on my 1600 single port, but what about the head torque?? My engine blok have 8mm head studs.

What are people's experiences on this??
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Dr OnHolliday
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PostPosted: Sun Jun 08, 2014 8:53 am    Post subject: Reply with quote

As far as I know, just use the correct torque for 8 mm studs
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tigerdyr
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PostPosted: Sun Jun 08, 2014 9:40 am    Post subject: Reply with quote

Mmm okay...

I know that Ln Engineering are making some head studs for Nickies.
I know that Ln cylinders are a bit different but will that work for my cylinders??
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andy198712
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PostPosted: Sun Jun 08, 2014 9:47 am    Post subject: Reply with quote

are they alu coated with nikasil?
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tigerdyr
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PostPosted: Sun Jun 08, 2014 9:56 am    Post subject: Reply with quote

They are alu cylinders caoted with nikasil.
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andy198712
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PostPosted: Sun Jun 08, 2014 11:45 am    Post subject: Reply with quote

i would maybe email LN and see what they recommend for their nikis? as they'll explained at different rates to standard VW cylinders.

Where did you find these?
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tigerdyr
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PostPosted: Sun Jun 08, 2014 1:07 pm    Post subject: Reply with quote

I found them here on the samba
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modok
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PostPosted: Sun Jun 08, 2014 1:19 pm    Post subject: Reply with quote

That's a good question. Seems likely that you could use a few ft-lb less. Sorry I don't know anybody who ever used those.......... they must be 30+ years old!
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tigerdyr
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PostPosted: Sun Jun 08, 2014 1:46 pm    Post subject: Reply with quote

I do not know how old they are. There are used but in good condition.
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PostPosted: Sun Jun 08, 2014 2:21 pm    Post subject: Reply with quote

IICR the 911 engines I built with Nic cylinders had the same head torque with 8mm studs. Just remember to be VERY carefull with these cylinders and do not scratch the cylinder walls. Honing is also definitely out of the question,

brad
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karolp
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PostPosted: Sun Jun 08, 2014 3:02 pm    Post subject: Reply with quote

I have same p&c for my engine. I asked exactly the same question here:
http://www.thesamba.com/vw/forum/viewtopic.php?t=448037&highlight=

Conclusion was to use stock torque specs.
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tigerdyr
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PostPosted: Mon Jun 09, 2014 8:12 am    Post subject: Reply with quote

Ok thanks

Missed that thread. ..
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Danwvw
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PostPosted: Mon Jun 18, 2018 2:26 pm    Post subject: Reply with quote

karolp wrote:
I have same p&c for my engine. I asked exactly the same question here: nikasil cylinders - head torque.
Conclusion was to use stock torque specs.


Not sure they did answer the question though. But yes with 8mm studs and inserts on a single port not sure what case probably an 8mm stud case there should be plenty of leeway. Maybe just retorque them back to stock for the 8mm stud case spec after running the engine a bit. The problem with just 18 or 23 ft lbs is it's right on the verge of not being enough to overcome the nut friction on some of the studs.

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PostPosted: Mon Jun 18, 2018 2:34 pm    Post subject: Re: Mahle Nikasil 90ZN4 cylinder and pistons Reply with quote

eye wood go with stock 88 stud tq and use a copper head gadget to keep from fretting. and I would also retorque after a week or so of heat cycles. and use proper nut/washer/stud lube/sealer Shocked
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andy198712
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PostPosted: Tue Jun 19, 2018 12:34 pm    Post subject: Re: Mahle Nikasil 90ZN4 cylinder and pistons Reply with quote

nut friction? are you talking about locking nuts?

ideally there should be no nut friction (less then a lb anyway) on a normal plain nut, IE can but threaded down easily by hand till it contact.

if nylocs ect, you "should" measure run down torque other wise you'll be under talking the bolt....
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PostPosted: Tue Jun 19, 2018 12:58 pm    Post subject: Re: Mahle Nikasil 90ZN4 cylinder and pistons Reply with quote

No not self-locking nuts! But good point! Just regular head nuts and washers. It's probably a bigger deal on 10mm studs where the big 17mm nuts are used. More surface area.
Because you can get oil leaks around the head nuts and washers it's important they be new or sanded flat again. Last engine I did I used Curl-T to seal the oil out around the studs and nuts. Before I would use Silicone RTV but it can't be retorqued later without breaking its seal. Curl-T seems like it solved the problem of re-torquing.

Wonder if Nylon Seal Nuts could be used for head nuts on an air-cooled still would need a face seal of some kind.
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Alstrup
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PostPosted: Tue Jun 19, 2018 2:28 pm    Post subject: Re: Mahle Nikasil 90ZN4 cylinder and pistons Reply with quote

No no no, NO copper shims between heads and Nikasil cylinders please.

Yes use stock 8 mm head studs, yes use stock torque (28 nm)

T
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