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Wrap around plug wire tachometer
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Spike0180
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PostPosted: Mon Jun 18, 2018 7:18 pm    Post subject: Wrap around plug wire tachometer Reply with quote

Hey guys, I got a tachometer for father's day. It's a cheapo one with only 5ft of wire length, and I didn't notice when I asked for it that it's signal comes from wrapping a wire around the spark plug wire. Interesting. From what I've read (minimal), these things work when the electrical current in the spark plug wire creates a small voltage (.5V) from the wire wrapped around it. It uses this as its signal from the coil to tell it frequency. Is this all making sense? Is this an accurate understanding?

If this is all accurate, am I able to remove the hard wire that is used to wrap around the plug wire, and find where it is sending it's signal (softer automotive style wire) and just attach that to the negative side of my coil? Or will the full 12V likely destroy the Tachometer?

Another thing to note about the instructions on this teach. It suggests to wrap the signal wire around the plug wire 5 times, then an additioanl wrap until you get an accurate reading. Is this teach likely sensitive to voltage? This seems unlikely. Thoughts?

Thanks for the input everyone. I'll be experimenting with it one way or another. Getting a baseline reading, then trying to extend the wiring do I can have a tachometer at my gauge cluster, not my engine bay.


EDIT: for reference, this is the specific tachometer in question. http://www.searon-tech.com/product_view.asp?id=81
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Wildthings
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PostPosted: Mon Jun 18, 2018 10:14 pm    Post subject: Re: Wrap around plug wire tachometer Reply with quote

If you were to hook it up to the negative side of the coil it would need to handle somewhere around 300 volts, doubt that its circuitry is designed for that.

There should be very little current, so you may be able to extend the wires without problem. You might find that the signal degrades over a long distance though so maybe running coax instead of regular wire would help.
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telford dorr
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PostPosted: Mon Jun 18, 2018 10:22 pm    Post subject: Re: Wrap around plug wire tachometer Reply with quote

I think the wire wrap around the spark plug wire is a capacitive coupling (think: old ignition 'scopes used a version of this technique), and am afraid the capacitance of a long run of coax might attenuate the signal to nothing...
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PostPosted: Tue Jun 19, 2018 6:32 am    Post subject: Re: Wrap around plug wire tachometer Reply with quote

Spike0180 wrote:
Hey guys, I got a tachometer for father's day. It's a cheapo one with only 5ft of wire length, and I didn't notice when I asked for it that it's signal comes from wrapping a wire around the spark plug wire. Interesting. From what I've read (minimal), these things work when the electrical current in the spark plug wire creates a small voltage (.5V) from the wire wrapped around it. It uses this as its signal from the coil to tell it frequency. Is this all making sense? Is this an accurate understanding?


I believe too that the wire wrapped around the primary lead is capacitively coupled to your tach. Despite it looking like an inductor, the wire wrap acts as a small value capacitor that picks up changes in voltage (the peaks when points are opened) and converts them to a current. The electronics inside the instrument use this current to detect the frequency of the distributor cam, divide it by two to obtain RPM, and present it on the display.

Interestingly, you can create your own alternative capacitive pickup with a length of split metal tube glued to a clothes peg, with one of the two pieces being soldered to your tach wire. The goal in any case is to create a pickup with a capacitance of 1 to a few picofarads. I guess the wire wrapping technique would withstand vibration better, if as you say, the wire loop is rigid.

Spike0180 wrote:
If this is all accurate, am I able to remove the hard wire that is used to wrap around the plug wire, and find where it is sending it's signal (softer automotive style wire) and just attach that to the negative side of my coil? Or will the full 12V likely destroy the Tachometer?


I guess the first question is: why would you want to do that?

In any case, I don't think it would work. As others have already said, remember that the primary lead carries pulses in the order of hundreds of Volts. Other tachometer types connect directly to terminal #1, but they are designed to withstand these voltages and generally have circuitry to attenuate them (at least the few ones I've seen). If your tachometer is designed to work with small magnitudes, it doesn't likely have an attenuation stage or components that would withstand the high voltage figures.

Spike0180 wrote:
Another thing to note about the instructions on this tech. It suggests to wrap the signal wire around the plug wire 5 times, then an additioanl wrap until you get an accurate reading. Is this teach likely sensitive to voltage? This seems unlikely. Thoughts?


I believe adding more loops to the wire would increment the area of the capacitor in "contact" with the ignition lead, thus increasing the capacitance. In turn, this would increase the magnitude of the signal being sent to the tach. In other words, the recipe to increase the loop count essentially makes your tach more sensitive and thus you get better readings.
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Spike0180
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PostPosted: Tue Jun 19, 2018 8:52 pm    Post subject: Re: Wrap around plug wire tachometer Reply with quote

Fist off, thank you guys.

Ah. Well 300v I agree is way out of the realm of possibility, I was thinking it would be 12v on the negative side of the coil. Can you guys think of any place I could get that signal from that would be a lower voltage? Or could I possibly regulate down the voltage?

As for lengthening the wire, if understand this correctly the concern is losing the signal on the way to the gauge. Bus I can increase the signal with additional loops around the plug wire? ... Maybe I can get enough loops to have a strong enough signal to still display correctly?

Hmm... on other tachometer "hacking" has anyone opened up a VDO tach? I don't see how to get into them without cutting through the plastic...
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skills@eurocarsplus
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PostPosted: Tue Jun 19, 2018 9:31 pm    Post subject: Re: Wrap around plug wire tachometer Reply with quote

dude....

just buy the right thing. telford is right, the signal degradation isn't worth the effort to make it work.

toss that on your lawn mower instead. even if you did get it to work, it would be a real chore to isolate outside noise...like being too close to other wires. think of that alternator wine when people run the amp + wire right next to the RCA's....this is a total case of the ends don't justify the means
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PostPosted: Tue Jun 19, 2018 9:55 pm    Post subject: Re: Wrap around plug wire tachometer Reply with quote

skills@eurocarsplus wrote:
dude....

just buy the right thing. telford is right, the signal degradation isn't worth the effort to make it work.

toss that on your lawn mower instead. even if you did get it to work, it would be a real chore to isolate outside noise...like being too close to other wires. think of that alternator wine when people run the amp + wire right next to the RCA's....this is a total case of the ends don't justify the means


A tachometer on a lawnmower? Hmmmmmm.

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telford dorr
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PostPosted: Tue Jun 19, 2018 10:28 pm    Post subject: Re: Wrap around plug wire tachometer Reply with quote

Spike0180 wrote:
Hmm... on other tachometer "hacking" has anyone opened up a VDO tach? I don't see how to get into them without cutting through the plastic...

Yup. You CAREFULLY pry the trim ring edge out. Eventually the cover will separate from the case. Reassembly is the reverse: with the tach placed on a block of wood (with a hole to accommodate the pointer adjust knob), carefully press the trim ring edge back down over the case edge. The pressed area is generally hidden from view after installation, so even if the press job isn't perfect, it isn't fatally ugly.

Needless to say, if you're lucky you can open a tach maybe twice. After that, the trim ring is probably done for.
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Spike0180
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PostPosted: Wed Jun 20, 2018 3:52 am    Post subject: Re: Wrap around plug wire tachometer Reply with quote

skills@eurocarsplus wrote:
dude....

just buy the right thing. telford is right, the signal degradation isn't worth the effort to make it work.

toss that on your lawn mower instead. even if you did get it to work, it would be a real chore to isolate outside noise...like being too close to other wires. think of that alternator wine when people run the amp + wire right next to the RCA's....this is a total case of the ends don't justify the means


At this point, it'll be for science.

Telford, thanks I thought that may have been how, but I gave it a tub with no luck, so moved on. I'll try that again.
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PostPosted: Wed Jun 20, 2018 6:27 am    Post subject: Re: Wrap around plug wire tachometer Reply with quote

Notice that product you have is also an hour meter. We use these where I work primarily for it's hour meter function on some of our smaller pieces of equipment. Stuff like "Billy Goat" vacuums, mobile compressors and generators. Most anything powered by a small engine. The tach function as I recall does not work like a standard automotive tach.

Not the same as in the display does not sweep the RPM range as the motor revs go up and down. It more or less processes the signal and displays an average in a rather sluggish fashion. Been a while sine I looked at one. I'll go take a look and report back. Idea
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Spike0180
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PostPosted: Thu Jun 21, 2018 2:56 pm    Post subject: Re: Wrap around plug wire tachometer Reply with quote

sodbuster wrote:
Notice that product you have is also an hour meter. We use these where I work primarily for it's hour meter function on some of our smaller pieces of equipment. Stuff like "Billy Goat" vacuums, mobile compressors and generators. Most anything powered by a small engine. The tach function as I recall does not work like a standard automotive tach.

Not the same as in the display does not sweep the RPM range as the motor revs go up and down. It more or less processes the signal and displays an average in a rather sluggish fashion. Been a while sine I looked at one. I'll go take a look and report back. Idea


Thank you. It would be good to close up the thread with that information for others. My wife has convinced me to return this one and purchase a different one in time's sake. So unfortunately, no science will be happening Sad
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PostPosted: Fri Jun 22, 2018 7:27 am    Post subject: Re: Wrap around plug wire tachometer Reply with quote

this meter works a little different than yours as it does not have the button to toggle between functions. it shows hours run while engine is off and RPM while running.
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the tach gives a reading every few seconds while the engine is running. the changes in RPM raise of drop 10 to 20 RPM per "sweep" of the display change. kind of jerky by no means a smooth sweep of the RPM range. *

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*pay no mind to the grey box in the pic. it's a separate thing from the meter.
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