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sgellis
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PostPosted: Fri Jun 29, 2018 12:03 pm    Post subject: Headlight screw spacer Reply with quote

I just realized I need spacers on my headlight ring screws. Bus didn't come with any so I will make my own for now.

Can someone tell me the length of these?
Also I see them available in white and some translucent. What were they originally?
www.wolfsburgwest.com/cart/DetailsList.cfm?ID=111941195
https://www.cip1.ca/ProductDetails.asp?ProductCode=VWC%2D111%2D941%2D195%2DSET

Thanks
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EverettB Premium Member
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PostPosted: Fri Jun 29, 2018 5:37 pm    Post subject: Re: Headlight screw spacer Reply with quote

The ones on my '63, which are from WW, look to be 5mm.
They are white, not translucent, but not the weird dingy white of the CIP1 ones.

I believe they were white originally but I've only seen original ones that were yellowed from age.

White WW ones on my old '64:
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sgellis
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PostPosted: Fri Jun 29, 2018 6:35 pm    Post subject: Re: Headlight screw spacer Reply with quote

Thanks!

I will make some for now and keep an eye out for some nice white ones. Actually white PVC tube may be just right...
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BarryL Premium Member
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PostPosted: Fri Jun 29, 2018 6:54 pm    Post subject: Re: Headlight screw spacer Reply with quote

If you have access to Ty-Raps there is one that has the perfect size. Not only are the spacers there for distance they seal out water from getting in the threads.
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EverettB Premium Member
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PostPosted: Fri Jun 29, 2018 10:55 pm    Post subject: Re: Headlight screw spacer Reply with quote

sgellis wrote:
Thanks!

I will make some for now and keep an eye out for some nice white ones. Actually white PVC tube may be just right...


I think that's what they are doing Smile
I remember them sending me ones that were a weird size once and they said they would cut me some new ones.
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NAES
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PostPosted: Fri Jul 06, 2018 9:05 am    Post subject: Re: Headlight screw spacer Reply with quote

Aren't early ones made of aluminum? Its been a while but I could swear this is the case.
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62DoKaGuy
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PostPosted: Fri Jul 06, 2018 9:21 am    Post subject: Re: Headlight screw spacer Reply with quote

NAES wrote:
Aren't early ones made of aluminum? Its been a while but I could swear this is the case.


I'm not sure about the headlight spacers, but the windshield wiper bearing caps were up to '60/ maybe early '61-ish.
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easy e
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PostPosted: Fri Jul 06, 2018 1:01 pm    Post subject: Re: Headlight screw spacer Reply with quote

Early wiper bearing caps were chrome over brass...

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62DoKaGuy
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PostPosted: Fri Jul 06, 2018 1:30 pm    Post subject: Re: Headlight screw spacer Reply with quote

easy e wrote:
Early wiper bearing caps were chrome over brass...


I meant more towards a part that shifted from metal to plastic than a specific composition haha, still good reminder.

If there were metal headlight spacers, which I've never heard of them but still, please include some more details - part number, Progressive Refinement/Parts Manual, etc. references. A softer material like plastic just makes more sense than tightening something metallic directly to the body...
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EverettB Premium Member
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PostPosted: Fri Jul 06, 2018 5:55 pm    Post subject: Re: Headlight screw spacer Reply with quote

NAES wrote:
Aren't early ones made of aluminum? Its been a while but I could swear this is the case.


I have seen that before but don't know if they were original.
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Wolfsburg Classics
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PostPosted: Fri Jul 06, 2018 6:36 pm    Post subject: Re: Headlight screw spacer Reply with quote

Yes the early ones are steel/aluminium,and i think pre '60...possible change around the same time as the wiper ferrules etc.
Replacements have the nylon spacer but originally they were steel/aluminium.


Last edited by Wolfsburg Classics on Fri Jul 06, 2018 6:45 pm; edited 1 time in total
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NAES
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PostPosted: Fri Jul 06, 2018 6:38 pm    Post subject: Re: Headlight screw spacer Reply with quote

https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=80

From the BD headlight thread. Page 5 has the best info so far. Super early seems to have used steel (which is news to me) then switched to steel or aluminum until '61 or so from the very, very brief re-researching I just did.

I feel vindicated!

NAES
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