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Digitally controlled ignition CB Black Box vs Megajolt
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Lo Cash John
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PostPosted: Mon Aug 06, 2018 4:55 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Question: Would it be possible to use a CB Black Box to trigger and therefore set the ignition curve of the EDIS system?

I have available to me, a FREE EDIS system from 2001 Escort. I can also get slightly used a Black Box for cheap.
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Krochus
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PostPosted: Sun Aug 12, 2018 6:20 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

I don’t think you could ever get a black box to control an edis module and coil. Simply because you have to way to drive two coils on the logic side.

The 2165 turbo Baja bug Megajolt has been such a smashing success that I’ve opted to convert what was my single port turbo rail (wife is making uncomfortable claims) to edis 4 Megajolt as well. This time I’m doing things a little differently. That dodge neon coil I mentioned before is pretty freaking sweet on a flat 4 using Caravan wires. The primary resistance is the same as the Ford edis coil so I don’t envision any problems using one electrically.
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I’m also going to try a much wider .045” plug gap in anticipation of taking advantage of the much higher energy spark.
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PostPosted: Sun Aug 12, 2018 9:36 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

My friends and I have had that exact coil up to 20psi on SRT4's. The genuine Mopar Coils always outlasted the MSD replacements. It was funny, guys would replace the stock coil with MSD or Granetelli thinking they were getting a upgrade, and then later think they have issues of what they thought was fuel cutting out at high boost, but was actually the cheap MSD coil failing.
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Lo Cash John
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PostPosted: Mon Aug 13, 2018 3:44 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Yes, as stated I did a good bit of reading on the EDIS system and how it works.
Conclusion: There is no way the CB Black Box can control the EDIS module.

The EDIS gets an input from the VRS (crank angle sensor). Unless "told" otherwise by an ECU (or a MegaJolt) it fires at 10* before TDC. So, the EDIS is capable of running by itself, sort of like a crank fire version of a locked distributor. If the EDIS receives a 5V square signal on pin 3, then it can advance or retard the timing. If there is an increase in the duty cycle of that signal the timing will advance. If there is a reduction in the duty cycle the timing will retard. Note, it changes based on duty cycle, NOT frequency.

The Black Box is designed to get an input signal from a locked distributor (points, electronics module, etc) that is installed at 70* before TDC. The BB then decides how long to wait before firing the coil. It can delay by 70*, giving you 0* before TDC or it can delay by 30*, giving you 40* before TDC, or anywhere in between. Since it's really just a very fancy "retard box", it doesn't have the ability to adjust it's output duty cycle, therefore it can't advance or retard the EDIS unit.


Since this EDIS setup will be going on a budget build, I will probably install the VR sensor so the EDIS will "limp" at 24* before TDC. Then when my buddy wants to, he can buy a MegaJolt unit, re-time the VR sensor and build an ignition map for his motor.
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PostPosted: Wed Aug 15, 2018 10:35 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

jpaull wrote:
My friends and I have had that exact coil up to 20psi on SRT4's. The genuine Mopar Coils always outlasted the MSD replacements. It was funny, guys would replace the stock coil with MSD or Granetelli thinking they were getting a upgrade, and then later think they have issues of what they thought was fuel cutting out at high boost, but was actually the cheap MSD coil failing.


I really like this coil and how neatly it routes the plug wires.

It’s been raining so I can’t drive the rail but this install fired right up after swapping vr sensor polarity. These Megajolt systems get easier to wire the more you do.
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PostPosted: Fri Aug 24, 2018 3:24 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Hey Krochus, how's that Dodge coil working out with the EDIS and MagnaSpark?

Do you have any additional pics of the rest of the install?
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Krochus
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PostPosted: Fri Aug 24, 2018 4:05 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Lo Cash John wrote:
Hey Krochus, how's that Dodge coil working out with the EDIS and MagnaSpark?

Do you have any additional pics of the rest of the install?


It’s been working fantastic. Drivability power and economy are all way up. Starting is much easier too

I will take some more pictures later. Since it’s in a rail I have the controller mounted in a Hoffman water resistant enclosure under the “hood”

The be sensor is mounted to the engine tin and works fine

The wheel is a factory stamped ford unit bolted to the pulley with stand off bolts
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PostPosted: Fri Aug 24, 2018 7:44 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Some of the cheap IAP brand plug boots for a Porsche are a perfect fit for the caravan wires with a little persuasion and silicone lube.
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PostPosted: Fri Oct 05, 2018 9:45 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

clonebug wrote:
Wiring looks good........I prefer crimp, solder and heat shrink but other than that it looks great.


You either don't trust your crimping, or don't trust your soldering? Belt and suspenders approach! Laughing

bnc
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PostPosted: Fri Oct 05, 2018 10:12 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Krochus wrote:


Sensor mount. Simple but effective

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Mounted wheel. The solid pulley really helps
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Future V-belt changes look more fun.

bnc
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PostPosted: Fri Oct 05, 2018 10:21 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Yeah because unfastening one 1/4-20 bolt will turn a Belt change into a total ordeal Rolling Eyes
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PostPosted: Fri Oct 05, 2018 6:09 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

didget69 wrote:
clonebug wrote:
Wiring looks good........I prefer crimp, solder and heat shrink but other than that it looks great.


You either don't trust your crimping, or don't trust your soldering? Belt and suspenders approach! Laughing

bnc


27,000 miles and counting without one wiring issue....... Wink
I must have done something right.

I can drive a 3500 mile round trip without a tool kit and not have a worry in the world with 200 whp on tap......and the wife in the passenger seat.... Laughing Laughing Cool
I"ll keep the belt and suspenders......
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PostPosted: Fri Oct 05, 2018 6:36 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

clonebug wrote:
didget69 wrote:
clonebug wrote:
Wiring looks good........I prefer crimp, solder and heat shrink but other than that it looks great.


You either don't trust your crimping, or don't trust your soldering? Belt and suspenders approach! Laughing

bnc


27,000 miles and counting without one wiring issue....... Wink
I must have done something right.

I can drive a 3500 mile round trip without a tool kit and not have a worry in the world with 200 whp on tap......and the wife in the passenger seat.... Laughing Laughing Cool
I"ll keep the belt and suspenders......



This is one of the few instances where both approaches are completely correct.

I will say that if a crimp is correctly applied with the proper tools it is as reliable as can be. I had my mechanics finishing a motor rewind today that cost more than my house where a failure can result in hundreds of thousands in downtime a day with 4/0 leads carrying 500+ amps at 690 volts and the lugs are crimped on. All the low voltage instrumentation also crimped.

You aren’t impressing anyone who knows wiring with soldering on lugs with a 12v and you aren’t breaking down because you did it right. Not because you daubed in a little cold solder.


Last edited by Krochus on Fri Oct 05, 2018 9:01 pm; edited 1 time in total
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PostPosted: Fri Oct 05, 2018 8:51 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Krochus wrote:
clonebug wrote:
didget69 wrote:
clonebug wrote:
Wiring looks good........I prefer crimp, solder and heat shrink but other than that it looks great.


You either don't trust your crimping, or don't trust your soldering? Belt and suspenders approach! Laughing

bnc


27,000 miles and counting without one wiring issue....... Wink
I must have done something right.

I can drive a 3500 mile round trip without a tool kit and not have a worry in the world with 200 whp on tap......and the wife in the passenger seat.... Laughing Laughing Cool
I"ll keep the belt and suspenders......



This is one of the few instances where both approaches are completely correct.

I will say that if a crimp is correctly applied with the proper tools it is as reliable as can be. I had my mechanics finishing a motor rewind that cost more than my house where a failure can result in hundreds of thousands in downtime a day with 4/0 leads carrying 500+ amps at 690 volts and the lugs are crimped on. All the low voltage instrumentation also crimped.

You aren’t impressing anyone who knows wiring with soldering on lugs with a 12v and you aren’t breaking down because you did it right. Not because you daubed in a little cold solder.



Impressing you or any back patting electrical professional is not even on the radar......... Rolling Eyes
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vwracerdave wrote:

Take a good long look in the mirror and report back on what you see.


Paul.H wrote:
That one line on that chart is probably better info than you can get from this place in a month



My Megasquirt Fuel Injection Turbo Buggy Build
Water/Alcohol Injection
Audi TT intercooler
Upgraded to MS3Pro-Evo
EcuMaster PMU16
ECUMaster ADU5 Digital Dash


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PostPosted: Sun Dec 30, 2018 11:05 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

I just read through this thread a couple times and have some questions:

1) In addition the these ignition systems appearing to be a career all of their own, it seems you fellows speak a different language. There are a few that I am familiar with but could I bother you for a glossary of terms?

EDSI
CLT
IAT
COP
PIP
SAW
CNP
VR
DIS
BIN

2) I did an online search for distributors of Megajolt products and as usual the only clue as to where they are situated is the currency the prices are in. That narrows it down a bit but I would like to know if there are any here in Canada. This would minumize additional charges for exchange on the dollar, import and duty taxes.

3) In this thread there is talk of pressures in kPa. Can I assume that is kPa absolute or is it kPa gauge? Is this pressure referance taken from the intake manifold or from the distributor vacuum port on the carb?

4) Looking at the timing maps it appears to me that there are only 10 timing steps between 0 and 7000 rpm. I expect to idle at 900 and never run higher than 5500 rpm so that leaves 5 steps at 6* per step. Is that not pretty poor resolution? I'm thinking that any mechanical distributor, even an O my-gosh 9 does better than that!

Or am I not understanding this correctly?

On the learning curve, thanks Merv.
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PostPosted: Sun Dec 30, 2018 11:37 am    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

oprn wrote:
I just read through this thread a couple times and have some questions:

1) In addition the these ignition systems appearing to be a career all of their own, it seems you fellows speak a different language. There are a few that I am familiar with but could I bother you for a glossary of terms?

EDSI edis4 the ford ignition system and module
CLT coolant temp
IAT intake air temp
COP coil on plug
PIP SAW waveform the module reads and outputs
CNP coil on plug?
VR crank sensor variable reluctance
DIS distrubitorless ign system
BINindividual cells in the spark map

2) I did an online search for distributors of Megajolt products and as usual the only clue as to where they are situated is the currency the prices are in. That narrows it down a bit but I would like to know if there are any here in Canada. This would minumize additional charges for exchange on the dollar, import and duty taxes.

3) In this thread there is talk of pressures in kPa. Can I assume that is kPa absolute or is it kPa gauge? Is this pressure referance taken from the intake manifold or from the distributor vacuum port on the carb?kpa absolute 100 equals zero manifold pressure

4) Looking at the timing maps it appears to me that there are only 10 timing steps between 0 and 7000 rpm. I expect to idle at 900 and never run higher than 5500 rpm so that leaves 5 steps at 6* per step. Is that not pretty poor resolution? I'm thinking that any mechanical distributor, even an O my-gosh 9 does better than that! you are only thinking of the timing in one dimension RPM. Take an rpm bin for 3000 rpm well depending on what the manifold pressure is based on throttle opening the timing can be any of 10 different settings. The table can be customized to reflect the maximum rpm range and manifold pressure range your engine will see. The computer uses hysteresis to blend the transition from one bin to the next.

Or am I not understanding this correctly?

On the learning curve, thanks Merv.


I agree that 10x10 is a little constrictive for a timing map on a boosted engine but it should be just fine on an nA one if you adjust the axis's accordingly. This gives you the potential for 100 individual points the timing can be at. If you customize the rpm side of the table alone you would have steps of 460 rpm between bins


now you can use megasquirt and or speeduino fuel injection computers for ignition only and not have the EDIS4 ignition module.

but you lose a feature of EDIS that a carbed vehicle can take advantage of. If the megajolt box gets knocked out of action the EDIS4 module will default to "limp home" mode with a fixed advance of 10 degrees and keep running as long as it's getting signal from the crank sensor
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PostPosted: Sun Dec 30, 2018 6:35 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Thanks for clearing up these questions!
Krochus wrote:
I agree that 10x10 is a little constrictive for a timing map on a boosted engine but it should be just fine on an nA one if you adjust the axis's accordingly. This gives you the potential for 100 individual points the timing can be at. If you customize the rpm side of the table alone you would have steps of 460 rpm between bins

This is a problem when going from analog to digital. We run into this all the time at work, customers want to get rid of all the old analog stuff because fewer and fewer guys understand and can calibrate analog stuff. After the changeover lots of times the quantity of control is lost due to poorer resolution of the digital stuff and we cannot get them to understand why. many times it's because they bought the cheapest available so I guess I am no different here!

Krochus wrote:
If the megajolt box gets knocked out of action the EDIS4 module will default to "limp home" mode with a fixed advance of 10 degrees and keep running as long as it's getting signal from the crank sensor

I like that feature!


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PostPosted: Sun Dec 30, 2018 7:04 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

oprn wrote:
Thanks for clearing up these questions!
Krochus wrote:
I agree that 10x10 is a little constrictive for a timing map on a boosted engine but it should be just fine on an nA one if you adjust the axis's accordingly. This gives you the potential for 100 individual points the timing can be at. If you customize the rpm side of the table alone you would have steps of 460 rpm between bins

This is a problem when going from analog to digital. We run into this all the time at work, customers want to get rid of all the old analog stuff because fewer and fewer guys understand and can calibrate analog stuff. After the changeover lots of times the quantity of control is lost due to poorer resolution of the digital stuff and we cannot get them to understand why.

Krochus wrote:
If the megajolt box gets knocked out of action the EDIS4 module will default to "limp home" mode with a fixed advance of 10 degrees and keep running as long as it's getting signal from the crank sensor

I like that feature!


I can't speak for other ECU's but Megasquirt and probably Megajolt too will interpolate between bins.
If you spread your rpm and advance enough in the bins it will create an arc as the engine travels through the map.
This all shows once you have run a log and you can actually see where each point is in the log.
The line in the log should run a nice smooth line.... if not you have it set wrong.

MS-2 has a 12X12 ignition map and a 16X16 VE Fuel map.

I extended mine by going Dual tables on both ignition and Fuel so I now have 12X24 and 16X32 on mine.
My second tables are triggered once it hits 100 kpa.

For a N/A or boosted engine a regular table is plenty.....it's just a matter of how you set it up.

I ran a regular table on both up to 22 lbs.

You don't have to set the tables up in even increments.
It's best to use a portion for idle and then a good portion for cruise. Once above 3000 rpm the ignition never changes so you only need a couple sections of bins for that as long as it's N/A.
Boosted you might want good control in the area where high boost and max torque hits in the mid rpm range which for me is 3500-4000 rpm.
After 4000 rpm it stays at full boost unless shifting. Timing shouldn't have to change much.
Which puts us right back to the best thing about these systems....you can program anything you want based on how you like to drive and how you perceive the engine should run.
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vwracerdave wrote:

Take a good long look in the mirror and report back on what you see.


Paul.H wrote:
That one line on that chart is probably better info than you can get from this place in a month



My Megasquirt Fuel Injection Turbo Buggy Build
Water/Alcohol Injection
Audi TT intercooler
Upgraded to MS3Pro-Evo
EcuMaster PMU16
ECUMaster ADU5 Digital Dash


http://www.shoptalkforums.com/viewtopic.php?f=3&t=127936
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PostPosted: Sun Dec 30, 2018 7:29 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Ya that is what I am thinking, advance should be all in by 2800 rpm or so that's not many bins. Or can I even cut it that close? Is it 2500 or 3000 with no adjustment between then?

Also would there be an advantage in taking the pressure signal from the vacuum advance port on the carb instead of manifold vacuum? I'm thinking part throttle advance for better mileage here.

This is an N/A engine at the moment.

Are we stuck with using a 36 tooth timing wheel or would other tooth numbers work too?

Am I correct in assuming the pick up sensor puts out a millivolt signal? Will any magnetic pickup coil work?


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PostPosted: Sun Dec 30, 2018 7:34 pm    Post subject: Re: Digitally controlled ignition CB Black Box vs Megajolt Reply with quote

Quote:
Which puts us right back to the best thing about these systems....you can program anything you want based on how you like to drive and how you perceive the engine should run.


Exactly

There’s also a few things you can do that are cool little hacks that further improve the driving experience. For example look at the idle column of this map. See how that as manifold pressure drops the advance ramps up? I do this on purpose because the wife drives this rail buggy quite a bit and it now has a ceramic 4 puck clutch. So you will not be slipping it much. The idle timing advances quite a lot as the manifold pressure drops as you release the clutch makes the engine extremely hard to stall in 1st

As Clone points out my bins aren’t linear. Under boost and at high rpm the timing is always doing the same thing so no resolution is needed there. Same between idle and 2500 rpm where you should never drive an air cooled Volkswagen. But in the middle where my cruising and normal driving takes place I have the bin spacing set for greater rpm and map resolution

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