Author |
Message |
volkz Samba Member
Joined: September 08, 2008 Posts: 77 Location: ontario, canada
|
Posted: Fri Aug 17, 2018 5:27 am Post subject: Back in a 68 |
|
|
picked up another bug, feels great to be back! I have a couple of things to work out on the car.
running to hot, engine bay seals are intact. Any tips on how to fix warping tarboard? its touching on the fan intake, just on the top edge. its still free on the sides of the circle and bottom.
someone has put in bellhouse engine tin that has the spot for a doghouse oil cooler vent. should I block that off with with some tin? Since my 1500 doesn't have a doghouse. could this be a source of hot air coming in?
car has a SVDA 034 distributor with electronic ignition and a pict 30-1. which I have read is a very poor combination because it ill not fully advance. I have a rebuilt 205m distributor in the mail which I will run with the pict30-1.
other than the overheating and dieseling that is going on the car runs and drives great with no flat spots. Not currently driving it until I can get the temperatures down.
_________________ 1968 beetle
1970 beetle |
|
Back to top |
|
|
Lingwendil Samba Member
Joined: February 25, 2009 Posts: 3988 Location: Antioch, California, a block from the hood
|
|
Back to top |
|
|
gt1953 Samba Member
Joined: May 08, 2002 Posts: 13848 Location: White Mountains Arizona
|
Posted: Fri Aug 17, 2018 6:44 am Post subject: Re: Back in a 68 |
|
|
Do add some more photos of the engine area. Never knew they had an orange color in 68...probably a repaint. Over heating...do a tune up then check back on the heat. _________________ Volkswagen: We tune what we drive.
Numbers Matching VW's are getting harder to find. Source out the most Stock vehicle and keep that way. You will be glad you did.
72 type 1
72 Squareback
({59 Euro bug, 62, 63, 67, 68, 69, 73 type ones 68 & 69 type two, 68 Ghia all sold}) |
|
Back to top |
|
|
ashman40 Samba Member
Joined: February 16, 2007 Posts: 15982 Location: North Florida, USA
|
Posted: Fri Aug 17, 2018 11:48 am Post subject: Re: Back in a 68 |
|
|
Disconnect and plug the vacuum hose for the distributor. Run the SVDA as a 009-clone until your 205M comes in. Set max total advance to 28-32BTDC @3800+rpm with a strobe timing light.
With vacuum advance disconnected, rev the engine until it stops advancing and set to 30BTDC. This should be good enough to drive it around. Take it for a test drive. Adjust timing up/down a bit to your liking. It may be low on power and may even have hesitation on acceleration, but you don't want to go more than 32BTDC as your max total timing.
If the distributor is an original VW 034/205 SVDA ("GERMAN" stamped on the underside) KEEP IT! They are getting harder to find.
Any large opening in your engine compartment that would allow hot air from the underside of the engine to re-circulate into the engine compartment will contribute to over heating. Even the gap caused by old rubber seals around the perimeter of the engine tin is enough to cause measurable higher temps.
For the tarboard... there are small wedge shaped prongs along the firewall of the engine compartment. These need to be straightened out and pushed thru the tarboard and bent to hold the tarboard to the firewall. Many of these may have rusted off over the decades. You need to find another way to keep the tarboard away from the fan shroud opening. Spray on adhesive or even double sided tape that can handle the temps in the engine compartment will work. Some have even gone as far as sheet metal screws thru the tarboard as a solution.
If you make the three changes above, you may find it runs cooler.
As a workaround, use the "tennis ball trick" to keep the engine deck lid open while you drive. The increased cool air will significantly improve engine temps. But this is a workaround.
If you have a stock 1500cc engine, the stock cooling system should be sufficient.
If you have a 1600cc engine (larger than stock for '6, the solid deck lid could be restricting your cooling capacity. You may have no choice but to use the tennis ball trick all the time. _________________ AshMan40
---------------------------
'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
|
Back to top |
|
|
volkz Samba Member
Joined: September 08, 2008 Posts: 77 Location: ontario, canada
|
Posted: Fri Aug 17, 2018 2:16 pm Post subject: Re: Back in a 68 |
|
|
Thanks for the great points ashman.
Its an original 1500 H engine case but the last owner said he had it rebuilt to a 1600 but of course he had no proof what so ever. My car also had a recent " $3000" paint job that started flaking after the first hand wash car I did.
I completely forgot about the tennis ball trick for cooling I may just do that. [/img] _________________ 1968 beetle
1970 beetle |
|
Back to top |
|
|
joey1320 Samba Member
Joined: September 12, 2006 Posts: 2325 Location: Cleveland, OH
|
Posted: Fri Aug 17, 2018 6:23 pm Post subject: Re: Back in a 68 |
|
|
Please don't drive the car until you remove/replace the warped tarboard. You'll destroy the engine with the lack of airflow caused by the board blocking the fan.
You have an opening on the front tin for the preheat, please block it off.
Please remove the fuel filter from the engine compartment.
Follow Ashman's advise. _________________ **1971 Super Project
https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0 |
|
Back to top |
|
|
67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9762 Location: Oregon
|
Posted: Sat Aug 18, 2018 7:06 am Post subject: Re: Back in a 68 |
|
|
Your tar board is crap.
If it were mine. For the time being. I'd remove it all together. It's definitely blocking the cooling air flow to the engine.
You should install the warm air duct to the air cleaner. From the rear breast plate to the right air cleaner snorkel.
Speaking of fresh air ducts. There are seals available that seal the ducts to the breast plate.
The doghouse exhaust penetration through the forward engine tin. Can be converted to a cooling air/ram air inlet. By affixing a length of fresh air duct to the opening and routing the duct forward and low in front of the engine under the car.
That way while driving. Cool air will be forced into the engine compartment. Glenn (Mr.010) has a similar setup on his DD super. I'm just too lazy to search for the pics of his setup.
Your generator is clocked incorrectly. The posts should be at the 2:00 position.
The way it's clocked now. The generator cannot cool properly.
Do the filter thing as suggested.
Good Luck. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo!
Last edited by 67rustavenger on Sat Aug 18, 2018 7:59 am; edited 1 time in total |
|
Back to top |
|
|
67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9762 Location: Oregon
|
Posted: Sat Aug 18, 2018 7:15 am Post subject: Re: Back in a 68 |
|
|
One other thing. Your engine compartment seal is warped and should be replaced the next time you have the engine out. You know to properly install the tar boards.
I recommend the "Z" later style of seal. I put one in my 67 and it fits well. Your car being a 68. The seal would fit better.
Good Luck. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
|
Back to top |
|
|
gt1953 Samba Member
Joined: May 08, 2002 Posts: 13848 Location: White Mountains Arizona
|
Posted: Sat Aug 18, 2018 7:20 am Post subject: Re: Back in a 68 |
|
|
Your vaccum hose from distributor to carb needs to have more of a loop in it to prevent fuel from damaging the vacuum pot.
We are just trying to make it right for you. _________________ Volkswagen: We tune what we drive.
Numbers Matching VW's are getting harder to find. Source out the most Stock vehicle and keep that way. You will be glad you did.
72 type 1
72 Squareback
({59 Euro bug, 62, 63, 67, 68, 69, 73 type ones 68 & 69 type two, 68 Ghia all sold}) |
|
Back to top |
|
|
David_nc_72std Samba Member
Joined: August 22, 2015 Posts: 841 Location: Winston-Salem, NC
|
Posted: Sat Aug 18, 2018 8:15 am Post subject: Re: Back in a 68 |
|
|
You are also missing the hose from the oil filler to the underside of the air cleaner snorkel, without that you can end up with a mist of oil in the engine compartment.
Something else to check, since the engine tin has been replaced, make sure you have the correct cooling fan, I'm not sure of the specifics, but there are different size stock fans. |
|
Back to top |
|
|
STEAK_BUG72 Samba Member
Joined: June 24, 2016 Posts: 106 Location: BARRIE, ONT
|
Posted: Thu Aug 23, 2018 5:53 am Post subject: Re: Back in a 68 |
|
|
[quote="gt1953"]Your vaccum hose from distributor to carb needs to have more of a loop in it to prevent fuel from damaging the vacuum pot.
We are just trying to make it right for you.[/quote you need a part called a Shepard’s hook. _________________ OFY!!! |
|
Back to top |
|
|
Lingwendil Samba Member
Joined: February 25, 2009 Posts: 3988 Location: Antioch, California, a block from the hood
|
|
Back to top |
|
|
volkz Samba Member
Joined: September 08, 2008 Posts: 77 Location: ontario, canada
|
Posted: Thu Aug 30, 2018 6:18 pm Post subject: Re: Back in a 68 |
|
|
alright! ripped out the failing tarboards and I got the Dist. swapped out with the proper 205m and timed with gun. The dieseling on is now gone which makes me super happy! running cooler as well now with the timing changed.
one question is the timing 205 all I could find was this
"Timing Set At:: 0deg TDC Static or @800-950rpm w/strobe w/vacuum hose disconnected and plugged
Advance/Retard Range: Vacuum (Advance Only): 17-19deg @ 1.3 In. Hg, 32-35deg @ 3.2 In. Hg"
not really sure...but What I have right now is started with tdc static then 20 degrees after tdc at 2800 rpm with vacuum hooked up. runs good no flat spots or anything.
Is what I have it set at okay? _________________ 1968 beetle
1970 beetle |
|
Back to top |
|
|
ashman40 Samba Member
Joined: February 16, 2007 Posts: 15982 Location: North Florida, USA
|
Posted: Fri Aug 31, 2018 5:30 am Post subject: Re: Back in a 68 |
|
|
volkz wrote: |
alright! ripped out the failing tarboards and I got the Dist. swapped out with the proper 205m and timed with gun. The dieseling on is now gone which makes me super happy! running cooler as well now with the timing changed. |
Good to hear!
volkz wrote: |
one question is the timing 205 |
Did you mean 205M here?? It makes a difference.
volkz wrote: |
all I could find was this
"Timing Set At:: 0deg TDC Static or @800-950rpm w/strobe w/vacuum hose disconnected and plugged
Advance/Retard Range: Vacuum (Advance Only): 17-19deg @ 1.3 In. Hg, 32-35deg @ 3.2 In. Hg"
not really sure...but What I have right now is started with tdc static then 20 degrees after tdc at 2800 rpm with vacuum hooked up. runs good no flat spots or anything. |
The 205M is timed at idle or static as described above.
The practice of setting timing based on max advance at higher rpms ONLY applies to mechanical advance distributors. This means 009, SVDA and sometimes DVDA... all of these distributors have a mechanical advance system and you don't want it over advancing which is why you make sure the mechanical advance never takes you above 28-32BTDC.
As described above, the 205M is "Vacuum (Advance Only)". DO NOT try to set it at max advance at higher rpms. That is the WRONG way to set timing for vacuum-only distributors. _________________ AshMan40
---------------------------
'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
|
Back to top |
|
|
tasb The Distributor Distributor
Joined: April 27, 2002 Posts: 6371 Location: Pentwater, Michigan
|
Posted: Fri Aug 31, 2018 7:07 am Post subject: Re: Back in a 68 |
|
|
ashman40 wrote: |
volkz wrote: |
one question is the timing 205 |
Did you mean [b]205M here?? It makes a difference.[/b]
volkz wrote: |
all I could find was this
"Timing Set At:: 0deg TDC Static or @800-950rpm w/strobe w/vacuum hose disconnected and plugged
Advance/Retard Range: Vacuum (Advance Only): 17-19deg @ 1.3 In. Hg, 32-35deg @ 3.2 In. Hg"
not really sure...but What I have right now is started with tdc static then 20 degrees after tdc at 2800 rpm with vacuum hooked up. runs good no flat spots or anything. |
The 205M is timed at idle or static as described above.
The practice of setting timing based on max advance at higher rpms ONLY applies to mechanical advance distributors. This means 009, SVDA and sometimes DVDA... all of these distributors have a mechanical advance system and you don't want it over advancing which is why you make sure the mechanical advance never takes you above 28-32BTDC.
As described above, the 205M is "Vacuum (Advance Only)". DO NOT try to set it at max advance at higher rpms. That is the WRONG way to set timing for vacuum-only distributors. |
I know it's a bit awkward folks, but the specific distributor designation should be the first three digits in the short Bosch part number and the last letter suffix. the numbers 205 simply refers to "distributor" and that means all of them. There are several "205 M's" in use on VW's. So we are dealing with a 113 M in this case.
111 905 205 M
113 905 205 M
311 905 205 M
Your vacuum canister should be delivering a full 32 degrees of advance not just 20. Your timing should be set at TDC static and then verified with a timing light that you are not going past 32 BTDC. You should have your distributor builder verify that they have the correct vacuum canister installed. _________________ Roads Scholar &
1957 Kombi low mileage 36 hp governor equipped M 178 Slow Drag Winner 2014, 2015, 2018
1965 hardtop Deluxe Microbus owned since 1990 M 620 factory 12 v 1500cc
1961 (October)Single Cab- Road Trip Workhorse |
|
Back to top |
|
|
volkz Samba Member
Joined: September 08, 2008 Posts: 77 Location: ontario, canada
|
Posted: Thu Sep 20, 2018 4:27 pm Post subject: Re: Back in a 68 |
|
|
hey so just an update, thanks for the help.
The distributor in question is a 113 905 205m I timed it with the canister plugged at 0 degrees TDC and checked it with a timing light at 900 rpm. took it out for a spin and when I turned the engine off it dieseled on like there was no tomorrow! I then set the timing at about 6.5 degrees with it plugged at idle, and well the dieseling is gone now completely. I Will be getting a new rebuilt 30 pict1 carb over the winter with a power circuit fuel cut off. I am currently running a empi 30 pict 1 clone with no cut off. The car runs great as of now no hesitation and engine is running at normal temperatures. I feel like the fuel cut off will solve the problem and I will run the dist. back at 0 degrees timing wise.
tasb wrote: |
Your vacuum canister should be delivering a full 32 degrees of advance not just 20. Your timing should be set at TDC static and then verified with a timing light that you are not going past 32 BTDC. You should have your distributor builder verify that they have the correct vacuum canister installed. |
Hey Tasb,
funny its a small world out there. you're the distributor builder that I bought the distributor off of. So we will just assumme that it is the right canister installed on it
really nice work on restoring by the way. It's like new! _________________ 1968 beetle
1970 beetle |
|
Back to top |
|
|
ashman40 Samba Member
Joined: February 16, 2007 Posts: 15982 Location: North Florida, USA
|
Posted: Fri Sep 21, 2018 12:26 am Post subject: Re: Back in a 68 |
|
|
volkz wrote: |
The distributor in question is a 113 905 205m I timed it with the canister plugged at 0 degrees TDC and checked it with a timing light at 900 rpm. |
This is the proper timing for the 205M and should prevent it from over advancing at higher rpms.
volkz wrote: |
took it out for a spin and when I turned the engine off it dieseled on like there was no tomorrow! I then set the timing at about 6.5 degrees with it plugged at idle, and well the dieseling is gone now completely. |
Your are using timing changes to compensate for a carb issue.
Solex added the idle cutoff solenoid SPECIFICALLY to address "dieseling". The solenoid cuts off the fuel flow when the ignition power is cut.
The increased timing means at higher rpms you are over advancing the ignition. This could mean detonation when you load the engine at higher rpms. This will damage the engine. _________________ AshMan40
---------------------------
'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
|
Back to top |
|
|
joey1320 Samba Member
Joined: September 12, 2006 Posts: 2325 Location: Cleveland, OH
|
Posted: Fri Sep 21, 2018 6:04 am Post subject: Re: Back in a 68 |
|
|
Can we bypass the distributor as the issue for just a moment and inspect the rest of the engine?
What's your fuel pressure?
Valve gap?
Spark plug condition/gap?
Carburetor clean/adjusted properly?
Vacuum leaks?
You seem to be targeting only the distributor without any mention of the rest of the parts/systems that work hand in hand with it. _________________ **1971 Super Project
https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0 |
|
Back to top |
|
|
67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9762 Location: Oregon
|
Posted: Fri Sep 21, 2018 6:41 am Post subject: Re: Back in a 68 |
|
|
Lingwendil wrote: |
67rustavenger wrote: |
Glenn (Mr.010) has a similar setup on his DD super. Er standard I'm just too lazy to search for the pics of his setup. |
Glenn has a super ? |
Sorry, they all look the same after 72 to me.
Besides I had to go through his gallery to find a pic to confirm it is a standard.
He only posts pics of his hideous engine and pregnant 5 speed trans.
I'm still jealous of his setup.
Carry on! _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
|
Back to top |
|
|
volkz Samba Member
Joined: September 08, 2008 Posts: 77 Location: ontario, canada
|
Posted: Sat Sep 22, 2018 8:06 am Post subject: Re: Back in a 68 |
|
|
ashman40 wrote: |
volkz wrote: |
The distributor in question is a 113 905 205m I timed it with the canister plugged at 0 degrees TDC and checked it with a timing light at 900 rpm. |
This is the proper timing for the 205M and should prevent it from over advancing at higher rpms.
volkz wrote: |
took it out for a spin and when I turned the engine off it dieseled on like there was no tomorrow! I then set the timing at about 6.5 degrees with it plugged at idle, and well the dieseling is gone now completely. |
Your are using timing changes to compensate for a carb issue.
Solex added the idle cutoff solenoid SPECIFICALLY to address "dieseling". The solenoid cuts off the fuel flow when the ignition power is cut.
The increased timing means at higher rpms you are over advancing the ignition. This could mean detonation when you load the engine at higher rpms. This will damage the engine. |
I was not aware of that as a possibility. Is it a strong possibility that I could be causing detonation? I don't hear any pinging when driving or reving the engine from behind. what would be better for the engine? setting it back a 0 degrees timing and stalling the engine out in second every time I shut it down or leaving it at 6.5 degrees and just not riding it higher into the rpms. I'm putting it away for the winter in a months time, so maybe 600 kms of driving. I'll be getting a new rebuilt carb with the solenoid over the winter and install it first thing in the spring.
joey1320 wrote: |
Can we bypass the distributor as the issue for just a moment and inspect the rest of the engine?
What's your fuel pressure?
Valve gap?
Spark plug condition/gap?
Carburetor clean/adjusted properly?
Vacuum leaks?
You seem to be targeting only the distributor without any mention of the rest of the parts/systems that work hand in hand with it. |
I went right to the distributor because every one I spoke with and also what I read on here was that like 85% of the time dieseling on is timing related.
What's your fuel pressure? Have not checked that yet.
Valve gap? valves set at 0.005
Spark plug condition/gap? spark plugs are good, gaped at .028
Carburetor clean/adjusted properly?. Carb is adjusted as per Bentley manual.
Vacuum leaks?no vacuum leaks.
dwell is 47 degrees.
The car seems to run okay oil temps 185-195
no backfiring, no knocking or ticking, no hesitation when driving. starts right up hot or cold. calculated average fuel mileage is 28 mpg.
I guess what I'd like to know if I am at SERIOUS risk of detonation damage by having it off by 6.5 degrees? _________________ 1968 beetle
1970 beetle |
|
Back to top |
|
|
|