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Tuning help needed - volume control screw problem
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BugNerd
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PostPosted: Sat Aug 18, 2018 12:39 pm    Post subject: Tuning help needed - volume control screw problem Reply with quote

Howdy,

I’ve read everything on here that I could, as well as Rob and Dave’s and Limebug and others to tune up my engine, and I’m running into stumbling on acceleration.

Here are the basics:
SVDA distributor (confirmed with a pump that the canister holds vacuum and advances timing)
Points gapped to .016
Choke set properly at full warm up and wide open throttle plate
Static timed to 7.5° BTDC and then timed at idle to same with vacuum line plugged
Got it running and idling at 850/900 with the bypass screw (big one on left side of carb)
Volume control screw 2.5 turns out
Accelerator pump dialed in for full squirt right now (but I had it at half squirt and no squirt and the issue was the same)

On acceleration, it bogs badly, with bucking hesitation when pulling away from a stop sign. I’ve been farting around with this thing to no success and need some expertise here.

*** The one clue that may help you more experienced folks help me is that there is absolutely no change in idle or running when I (gently) bottom out the volume control screw or screw it out nearly all the way. What could that mean? Might that be my issue? How would I fix that? ***

Thanks for any thoughts you might have in this. I welcome anything and everything at this point because I’m stumbling more than my engine is.
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anthax
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PostPosted: Sat Aug 18, 2018 12:49 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

First, make sure you don't have any intake leaks anywhere.

Second, take the carb completely apart and clean with carb cleaner and compressed air. Reassemble and test.
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PostPosted: Sat Aug 18, 2018 2:07 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

What carburetor are you using?
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BugNerd
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PostPosted: Sat Aug 18, 2018 2:19 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

No leaks anywhere. Sprayed starter fluid at various meeting points of different parts. No change in idle/revs.

I’m running a Bocar 34Pict3.

I cleaned and rebuilt it a year ago but the engine wasn’t running or driving at the time, so the rebuild has very few miles on it. I didn’t do a carb dip though. So I’m assuming if it needs a dip and cleaning there’s a clogged passageway somewhere connected to the volume control screw?
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1969 Beetle, 1776cc, manual conversion (done by PO), Bosch 034 SVDA, 34Pict-3, 2.5" drop spindles w/disc brakes, DIY 4” narrowed beam w/Airkewld adjusters, 205/65R15 out back and 175/55R15 up front on EMPI GT-8s.

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Q-Dog
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PostPosted: Sat Aug 18, 2018 2:25 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

I would use a timing light to verify the vacuum advance is actually advancing when you rev it up.
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Danwvw
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PostPosted: Sat Aug 18, 2018 2:39 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

Dual Port engines can be really bad about bogging on taking off especially when the stock warm air to the carburetor is removed and an aftermarket header that is too big for the engine is used. Anything that makes the engine slow to warm up like an external oil cooler that does not help matters. The 1585cc, 1641cc, 1679cc and 1.8L type 1 builds like mine below don't really need external oil cooling when the engine compartment is properly sealed because a Stock VW DogHouse fan system is actually very much improved over the earlier type 1 engine's cooling. Aftermarket fan housings that do not completely copy the original doghouse fan shroud design don't cool as well and often the cooling flaps are removed and that causes the engine to not stay at or above operating temperature around town and this too will cause bogging.
Next is the SVDA I take it that is what they sell for them now but it's really not the right distributor. Try to find a Bosch 205-AN or something with a good Vac canaster, (Retard doesn't matter. I would not connect it).
A good 034 SVDA distributor should work with the right vac canister for a PICT-34 if you have a good vacuum signal,
Also, I suspect the Accelerator PUmp circuit may be leaking back somewhere causing a delay in fuel at the nozzle.
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kangaboy
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PostPosted: Sat Aug 18, 2018 5:44 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

Time it correctly. Full advance @ 30-32°.
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BugNerd
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PostPosted: Sat Aug 18, 2018 6:10 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

Q-Dog wrote:
I would use a timing light to verify the vacuum advance is actually advancing when you rev it up.


Did that. I marked the rank pulley at ~30° and it gets pretty close to it.
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1969 Beetle, 1776cc, manual conversion (done by PO), Bosch 034 SVDA, 34Pict-3, 2.5" drop spindles w/disc brakes, DIY 4” narrowed beam w/Airkewld adjusters, 205/65R15 out back and 175/55R15 up front on EMPI GT-8s.

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My YouTube build videos: School St. Garage.

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BugNerd
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PostPosted: Sat Aug 18, 2018 6:15 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

Danwvw wrote:
Dual Port engines can be really bad about bogging on taking off especially when the stock warm air to the carburetor is removed and an aftermarket header that is too big for the engine is used. Anything that makes the engine slow to warm up like an external oil cooler that does not help matters. The 1585cc, 1641cc, 1679cc and 1.8L type 1 builds like mine below don't really need external oil cooling when the engine compartment is properly sealed because a Stock VW DogHouse fan system is actually very much improved over the earlier type 1 engine's cooling. Aftermarket fan housings that do not completely copy the original doghouse fan shroud design don't cool as well and often the cooling flaps are removed and that causes the engine to not stay at or above operating temperature around town and this too will cause bogging.
Next is the SVDA I take it that is what they sell for them now but it's really not the right distributor. Try to find a Bosch 205-AN or something with a good Vac canaster, (Retard doesn't matter. I would not connect it).
A good 034 SVDA distributor should work with the right vac canister for a PICT-34 if you have a good vacuum signal,
Also, I suspect the Accelerator PUmp circuit may be leaking back somewhere causing a delay in fuel at the nozzle.


I have a Gene Berg remote oil filter but no external oil cooler. Stock dog house. It’s not slow to warm up. Most of my tuning has been after the engine has been running a while on the driveway and fully warmed up (except the tuning tasks that need to be done on a cold engine).

And I’m running a Bosch 034, not an aftermarket SVDA distributor. I’ll check the vacuum signal from the carb in the morning. Hadn’t thought to check that.
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1969 Beetle, 1776cc, manual conversion (done by PO), Bosch 034 SVDA, 34Pict-3, 2.5" drop spindles w/disc brakes, DIY 4” narrowed beam w/Airkewld adjusters, 205/65R15 out back and 175/55R15 up front on EMPI GT-8s.

1974 Kombi Safare Custom Camper NUGGET that needs everything

My YouTube build videos: School St. Garage.

Sold with sadness:
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'79 VW Bus

Sold with joy:
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BugNerd
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PostPosted: Sat Aug 18, 2018 6:17 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

kangaboy wrote:
Time it correctly. Full advance @ 30-32°.


Worked on that yesterday. If I time it to hit 30° at 3500, it runs rough/jerky and won’t idle well, which makes me think it’s more of a fuel delivery problem than a timing problem. Maybe I’m wrong?
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1969 Beetle, 1776cc, manual conversion (done by PO), Bosch 034 SVDA, 34Pict-3, 2.5" drop spindles w/disc brakes, DIY 4” narrowed beam w/Airkewld adjusters, 205/65R15 out back and 175/55R15 up front on EMPI GT-8s.

1974 Kombi Safare Custom Camper NUGGET that needs everything

My YouTube build videos: School St. Garage.

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FreeBug
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PostPosted: Sun Aug 19, 2018 1:32 am    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

BugNerd wrote:
Howdy,

I’ve read everything on here that I could, as well as Rob and Dave’s and Limebug and others to tune up my engine, and I’m running into stumbling on acceleration.

Here are the basics:
SVDA distributor (confirmed with a pump that the canister holds vacuum and advances timing)
Points gapped to .016
Choke set properly at full warm up and wide open throttle plate
Static timed to 7.5° BTDC and then timed at idle to same with vacuum line plugged
Got it running and idling at 850/900 with the bypass screw (big one on left side of carb)
Volume control screw 2.5 turns out
Accelerator pump dialed in for full squirt right now (but I had it at half squirt and no squirt and the issue was the same)

On acceleration, it bogs badly, with bucking hesitation when pulling away from a stop sign. I’ve been farting around with this thing to no success and need some expertise here.

*** The one clue that may help you more experienced folks help me is that there is absolutely no change in idle or running when I (gently) bottom out the volume control screw or screw it out nearly all the way. What could that mean? Might that be my issue? How would I fix that? ***

Thanks for any thoughts you might have in this. I welcome anything and everything at this point because I’m stumbling more than my engine is.


Whenever i read about idle fuel screws not affecting the engine, my gut reaction is the throttles are too open, exposing the progression ports. Try closing the throttles a bit, and compensating with more advance at idle to keep the rpm up.

If in doubt, and seeing as you've been told to take them apart anyway, just lea e the throttles as they sit, take the carbs off, and see where the throttle plate is in relation to the ports. If the vac avance port is uncovered, too, it can affect idle timing. You'll be chasing your tail for hous....
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Zed999
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PostPosted: Sun Aug 19, 2018 3:19 am    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

BugNerd wrote:
Q-Dog wrote:
I would use a timing light to verify the vacuum advance is actually advancing when you rev it up.


Did that. I marked the rank pulley at ~30° and it gets pretty close to it.
OK, that's roughly the advance you should get with the hose disconnected. Now connect it back up and check it advances another 10 degs or so.
The vacuum advance plate is held down by a ball bearing under a spring clip. Otherwise good old bosch distributors often have a problem that the ball wears a pit with raised sides in the plate in the zero advance position. The result in that it takes more vacuum than it should to startt moving at which point, having been held back it lurches round, suddenly adding a chunk of advance.
Looks bad but recoverable with a fine file and care.
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oprn
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PostPosted: Sun Aug 19, 2018 5:44 am    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

+2 on making sure the thermostat, flaps and intake heat are all working properly. These engines will run too cold around town without even if you think it's warmed up.

Check your valve adjustment too and do a compression test. A leaky intake valve could give this kind of grief.
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Q-Dog
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PostPosted: Sun Aug 19, 2018 6:18 am    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

BugNerd wrote:
Q-Dog wrote:
I would use a timing light to verify the vacuum advance is actually advancing when you rev it up.


Did that. I marked the rank pulley at ~30° and it gets pretty close to it.


That does not tell us if the vacuum advance is working.

What does it do when you disconnect the vacuum advance hose? Does it still go to 30°? With the vacuum advance working, the advance should be around 40° under no load.
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Frank Bassman
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PostPosted: Sun Aug 19, 2018 8:05 am    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

if the carb sat with gas for a year you now have clogged passages. Pay special attention to the idle passages, your issue is there most likely.


Check that the points' pivot shaft is not bouncing up and down too...


-Frank
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PostPosted: Sun Aug 19, 2018 9:09 am    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

Does the intake heater system works properly?
I had icing problems in the past also in summer,put a hand on the runners just under the carb if they are really cold should be an icing problem
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PostPosted: Sun Aug 19, 2018 10:19 am    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

I think you should dip the carb and rebuild. Also, double check your vacuum hose connections and hoses. Hoses sometimes collaspe under vacuum leading to sorts of issues and chasing your tail.

When was the last time you change the fuel filter. Maybe it is fuel starvation at high demand. Sometimes that leads to a clogged tank screen.
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PostPosted: Sun Aug 19, 2018 11:43 am    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

As well as making sure the throttle closes totally,
I would also check for the butterfly plate not having worn the side of the carburettor choke - it either leaves a gap at throttle closed, or it hangs up on a ledge it cut itself, a touch off throttle closed.
Sometimes this is coupled with an air leak round the throttle spindle, the whole assembly moves around, so a blip on the throttle may cause the idle to change completely as the butterfly plate either hangs up or closes properly.


All of these mean that the volume screw does less than it should because there is an uncontrolled path for air to flow through the carburettor.

You can re bush the spindle to stop the air leak and the tendency of a wobbly butterfly plate to cut into the carburettor body, sand down a small step if there is one, and loosen the screws clamping the throttle plate and move it around until it closes properly.
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PostPosted: Sun Aug 19, 2018 6:31 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

Thanks for the feedback, folks.

I bought carb dip and will be getting a rebuild kit from Wolfsburg West on the way home tomorrow. When it’s apart, I’ll do a closer inspection of the choke and the vacuum ports et al to see if the carb is even worthy of the rebuild (it had sat for 14 years before I gave it a “brake cleaner and wire brush” cleaning—not dipped—as part of my effort to get the engine running). My past experience with Motorcraft carbs has not been terribly helpful on this little guy.

I’ll also check filters and anything else mentioned above. You all have given me a great list of things to check that I hadn’t known to look for.

I’ll report back later in the week if I’ve made progressed or learned something new.
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1969 Beetle, 1776cc, manual conversion (done by PO), Bosch 034 SVDA, 34Pict-3, 2.5" drop spindles w/disc brakes, DIY 4” narrowed beam w/Airkewld adjusters, 205/65R15 out back and 175/55R15 up front on EMPI GT-8s.

1974 Kombi Safare Custom Camper NUGGET that needs everything

My YouTube build videos: School St. Garage.

Sold with sadness:
'73 VW Bug
'79 VW Bus

Sold with joy:
'99 VW Beetle TDI (all I miss are the mpgs)
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PostPosted: Sun Aug 19, 2018 8:10 pm    Post subject: Re: Tuning help needed - volume control screw problem Reply with quote

The biggest reason a 1600 DP with the PICT-34 carb will crap out on takeoff, is not having enough back pressure on the exhaust. Too big of exhaust the 1 and 1/2" headers cause them to bog on takeoff, dual carbs are needed to run them. A 1 3/8" Header would be better.
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