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APPLEGREENVW Samba Member
Joined: November 30, 2003 Posts: 2387 Location: Seekonk,Massachusetts USA
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beetlenut Samba Member
Joined: May 27, 2009 Posts: 2983 Location: RI
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Posted: Tue Feb 07, 2017 8:55 pm Post subject: Re: Fan shroud holes? |
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Ha! I'm doing the same thing on my shroud right now before I get it powder coated. I'm just going to weld the smaller holes shut, and then make small patches for the larger ones. I'm planning on buying this http://www.harborfreight.com/53-amp-12-in-heavy-duty-bandfile-belt-sander-62863.html to grind down the weld beads. Dents, if you're not powder coating, could just be filled with filler before paint, although they do make a special filler for powder coat I believe. _________________ scrapyards are for quitters
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Wetstuff wrote: |
... I spend more time shaking it than directing it?! I get a pretty decent blast for 8sec. then have to shake it again. |
- Words to live by right there!
My 74 Super rebuild thread: http://www.thesamba.com/vw/forum/viewtopic.php?p=6507104#6507104 |
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modok Samba Member
Joined: October 30, 2009 Posts: 26785 Location: Colorado Springs
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Posted: Tue Feb 07, 2017 11:53 pm Post subject: Re: Fan shroud holes? |
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The best way is Foil tape.
The problem is that won't impress anybody, so, you should weld them all up. |
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APPLEGREENVW Samba Member
Joined: November 30, 2003 Posts: 2387 Location: Seekonk,Massachusetts USA
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andk5591 Samba Member
Joined: August 29, 2005 Posts: 16757 Location: State College, PA
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Posted: Wed Feb 08, 2017 7:25 am Post subject: Re: Fan shroud holes? |
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If you cant weld them, then I would dimple the holes in a little and you could use a body filler (tiger hair or something) or epoxy after you clean the area really well. Not sure how well filler works if powder coating. _________________ D-Dubya Manx clone - 63 Short pan,1914.
Rosie 65 bug - My mostly stock daily driver.
Woodie 69 VW woodie (Hot VWs 7/12).
"John's car" 64 VW woodie - The first ever
Maxine 61 Cal-look bug - Cindy's daily driver.
Max - 73 standard Beetle hearse project - For sale
66 bug project - Real patina & Suby conversion
There's more, but not keeping them... |
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Air-Cooled Head Samba Member
Joined: October 15, 2002 Posts: 4070 Location: Chicago Suburbs
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Posted: Thu Feb 09, 2017 6:55 am Post subject: Re: Fan shroud holes? |
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andk5591 wrote: |
If you cant weld them, then I would dimple the holes in a little and you could use a body filler (tiger hair or something) or epoxy after you clean the area really well. Not sure how well filler works if powder coating. |
Unless you know you're gonna be doing some bodywork down the line, that's a pretty expensive fix.
Dimple the holes and try something like this. Can be smoothed & painted when dry.
_________________ Everything known to man has been written.
Readers are Leaders! |
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APPLEGREENVW Samba Member
Joined: November 30, 2003 Posts: 2387 Location: Seekonk,Massachusetts USA
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Posted: Thu Feb 09, 2017 8:45 am Post subject: Re: Fan shroud holes? |
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Air-Cooled Head wrote: |
andk5591 wrote: |
If you cant weld them, then I would dimple the holes in a little and you could use a body filler (tiger hair or something) or epoxy after you clean the area really well. Not sure how well filler works if powder coating. |
Unless you know you're gonna be doing some bodywork down the line, that's a pretty expensive fix.
Dimple the holes and try something like this. Can be smoothed & painted when dry.
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That's what I had in mind to use. I hope it works. I can't dimple all the holes because I don't have access to the back side of the holes. _________________ Parts for sale https://www.thesamba.com/vw/classifieds/search.php?username=APPLEGREENVW
02/76 Beetle sedan |
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chrisflstf Samba Member
Joined: February 10, 2004 Posts: 3439 Location: San Diego
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Posted: Thu Feb 09, 2017 9:13 am Post subject: Re: Fan shroud holes? |
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You dont need access to the back side to dimple. Place the round end of a ball peen hammer on the hole. Strike the ball peen hammer with another hammer. Done. Oh, remove paint first, so it will stick |
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andk5591 Samba Member
Joined: August 29, 2005 Posts: 16757 Location: State College, PA
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Posted: Thu Feb 09, 2017 9:39 am Post subject: Re: Fan shroud holes? |
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Thats what we are talking about. The holes usually have metal sticking up from screws (rub a finger across and you will see what we mean) and by tapping in on the hole, you will have a little divit that you fill so the repair doesnt stick up and can be sanded flat. Only takes a couple minutes more to do that and it will look much better. _________________ D-Dubya Manx clone - 63 Short pan,1914.
Rosie 65 bug - My mostly stock daily driver.
Woodie 69 VW woodie (Hot VWs 7/12).
"John's car" 64 VW woodie - The first ever
Maxine 61 Cal-look bug - Cindy's daily driver.
Max - 73 standard Beetle hearse project - For sale
66 bug project - Real patina & Suby conversion
There's more, but not keeping them... |
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APPLEGREENVW Samba Member
Joined: November 30, 2003 Posts: 2387 Location: Seekonk,Massachusetts USA
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Posted: Thu Feb 09, 2017 11:53 am Post subject: Re: Fan shroud holes? |
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chrisflstf wrote: |
You dont need access to the back side to dimple. Place the round end of a ball peen hammer on the hole. Strike the ball peen hammer with another hammer. Done. Oh, remove paint first, so it will stick |
I'll give that a try when I get chance. Thanks _________________ Parts for sale https://www.thesamba.com/vw/classifieds/search.php?username=APPLEGREENVW
02/76 Beetle sedan |
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beetlenut Samba Member
Joined: May 27, 2009 Posts: 2983 Location: RI
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Posted: Thu Feb 09, 2017 12:17 pm Post subject: Re: Fan shroud holes? |
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If you do go with the JB Weld, make sure you get it as smooth and flat as possible when you're putting it on. That stuff dries as hard as steel and is a MF to work with once solid! _________________ scrapyards are for quitters
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Wetstuff wrote: |
... I spend more time shaking it than directing it?! I get a pretty decent blast for 8sec. then have to shake it again. |
- Words to live by right there!
My 74 Super rebuild thread: http://www.thesamba.com/vw/forum/viewtopic.php?p=6507104#6507104 |
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Chad M Samba Member
Joined: July 14, 2003 Posts: 723 Location: Alberta
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Posted: Thu Feb 09, 2017 10:03 pm Post subject: Re: Fan shroud holes? |
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You can powdercoat right over JB Weld, I've done it many times cleaning up imperfections on motorcycle frames. |
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Bob Brugge Samba Member
Joined: April 09, 2015 Posts: 721 Location: Missoula, MT
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Posted: Sun Feb 26, 2017 8:16 pm Post subject: Re: Fan shroud holes? |
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chrisflstf wrote: |
You dont need access to the back side to dimple. Place the round end of a ball peen hammer on the hole. Strike the ball peen hammer with another hammer. Done. Oh, remove paint first, so it will stick |
Hammering on a hammer is super dangerous. I have had metal removed from my body after doing that. At least wear eye protection!! _________________ Keep on Dubbin'! |
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chrisflstf Samba Member
Joined: February 10, 2004 Posts: 3439 Location: San Diego
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Posted: Mon Feb 27, 2017 1:21 pm Post subject: Re: Fan shroud holes? |
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Quote: |
Hammering on a hammer is super dangerous. I have had metal removed from my body after doing that. At least wear eye protection!! |
If you cant put a ding on sheetmetal without putting yourself in the hospital, you probably wont make a good mechanic. Doesnt require a sledgehammer |
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APPLEGREENVW Samba Member
Joined: November 30, 2003 Posts: 2387 Location: Seekonk,Massachusetts USA
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Posted: Sat Sep 08, 2018 7:44 am Post subject: Re: Fan shroud holes? |
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Air-Cooled Head wrote: |
andk5591 wrote: |
If you cant weld them, then I would dimple the holes in a little and you could use a body filler (tiger hair or something) or epoxy after you clean the area really well. Not sure how well filler works if powder coating. |
Unless you know you're gonna be doing some bodywork down the line, that's a pretty expensive fix.
Dimple the holes and try something like this. Can be smoothed & painted when dry.
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Here's photos of the epoxy putty repair in the holes of the shroud. Looks like its going to work out. Thanks for the great tips guys.
_________________ Parts for sale https://www.thesamba.com/vw/classifieds/search.php?username=APPLEGREENVW
02/76 Beetle sedan |
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Mike Fisher Samba Member
Joined: January 30, 2006 Posts: 17970 Location: Eugene, OR
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Posted: Sat Sep 08, 2018 12:26 pm Post subject: Re: Fan shroud holes? |
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Better spray some rattle can primer on it so you can see your flaws now. It's a good start, but it's not 'cherry' yet. _________________ https://imgur.com/user/FisherSquareback/posts
69 FI/AT square Daily Driver
66 sunroof,67,70,71,71,71AT,72,72AT,73 Parts
two 57 oval ragtops sold
'68 Karmann Ghia sold
Society is like stew. If you don't keep it stirred up you end up with a lot of scum on the top! - Russ_Wolfe/Edward Abbey |
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APPLEGREENVW Samba Member
Joined: November 30, 2003 Posts: 2387 Location: Seekonk,Massachusetts USA
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Posted: Sat Sep 08, 2018 3:16 pm Post subject: Re: Fan shroud holes? |
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Mike Fisher wrote: |
Better spray some rattle can primer on it so you can see your flaws now. It's a good start, but it's not 'cherry' yet. |
I already primer the spots on shroud.What do recommend to fill in the low spots? _________________ Parts for sale https://www.thesamba.com/vw/classifieds/search.php?username=APPLEGREENVW
02/76 Beetle sedan |
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theKbStockpiler Samba Member
Joined: July 07, 2012 Posts: 2316 Location: Rust Belt
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Posted: Sat Sep 08, 2018 3:54 pm Post subject: Re: Fan shroud holes? |
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Use a roloc disc on a rotory tool to sand off the primer. Then use the the same glue or the quick version to build it up and then smooth it out with the same roloc disc. _________________ My beetle is not competing with your beetle. I have the yellow beetle in my town. There is a red one, a green one ......
Use all safety devices including a mask. |
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Mike Fisher Samba Member
Joined: January 30, 2006 Posts: 17970 Location: Eugene, OR
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Posted: Sat Sep 08, 2018 4:20 pm Post subject: Re: Fan shroud holes? |
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I'd skim some filler on the low spots & then sand the whole flat surfaces down with 120 & 320 grit on an 8" sanding block. I keep using red oxide primer to see if it's flat enough for sealer, paint & clear. _________________ https://imgur.com/user/FisherSquareback/posts
69 FI/AT square Daily Driver
66 sunroof,67,70,71,71,71AT,72,72AT,73 Parts
two 57 oval ragtops sold
'68 Karmann Ghia sold
Society is like stew. If you don't keep it stirred up you end up with a lot of scum on the top! - Russ_Wolfe/Edward Abbey |
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