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Bulli Klinik Samba Member
Joined: January 16, 2005 Posts: 2078 Location: Bulli Klinik, Colorado Springs
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Posted: Tue Oct 23, 2018 7:29 am Post subject: Gap sizes for doors, hood, trunk |
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Hello friends,
Is there a specification for the size of the gaps for the hood, trunk and decklid?
Thanks! _________________ I've never met a Bus I didn't like.
Mike K
Bulli Klinik
Colorado Springs |
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Starbucket Samba Member
Joined: April 30, 2007 Posts: 4025 Location: WA
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Posted: Tue Oct 23, 2018 2:30 pm Post subject: Re: Gap sizes for doors, hood, trunk |
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No, just make the gap equal on all sides. These cars were hand made so there are differences plus who knows how many times it was in a body shop. |
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MoPor Samba Member
Joined: December 03, 2010 Posts: 292 Location: Canada
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Posted: Tue Oct 23, 2018 4:20 pm Post subject: Re: Gap sizes for doors, hood, trunk |
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3.5 - 4 mm _________________ Matt
'58 356A coupe
'00 Boxster S |
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roy mawbey Samba Member
Joined: May 21, 2012 Posts: 397 Location: Sussex England
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Posted: Wed Oct 24, 2018 3:12 am Post subject: Re: Gap sizes for doors, hood, trunk |
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Yes the reply by Matt I have seen in writing as well. The gaps on some restorations these days are closer take a look on ABCGT.com and Justin Rio's efforts they are really close.
The gap is difficult to get perfect on the doors at the A pillar end. Paint thickness also has to be accounted for. Front hood seals need to be correct as they need to compress well.
Not easy at all to get them all exactly the same. I gave up in the end
Roy _________________ Roy
RHD356A super75 106954 |
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Bulli Klinik Samba Member
Joined: January 16, 2005 Posts: 2078 Location: Bulli Klinik, Colorado Springs
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Posted: Wed Oct 24, 2018 7:23 am Post subject: Re: Gap sizes for doors, hood, trunk |
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Thanks for the replies. I would think that a quality single stage with primer would leave about 1mm on the surface, (about .004") Maybe shoot for 5.5-6mm in lead?
One of the cars I'm working on is a real mess. I'm in the process of hanging a new nose clip and now is the time to start thinking about setting gaps. _________________ I've never met a Bus I didn't like.
Mike K
Bulli Klinik
Colorado Springs |
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MoPor Samba Member
Joined: December 03, 2010 Posts: 292 Location: Canada
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Posted: Wed Oct 24, 2018 5:29 pm Post subject: Re: Gap sizes for doors, hood, trunk |
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1 mm = 0.040 " I'm not sure how thick paint is on 2 surfaces (easily researched I think) but 1 mm would definitely be the max. I was thinking 0.5 mm allowance _________________ Matt
'58 356A coupe
'00 Boxster S |
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Bulli Klinik Samba Member
Joined: January 16, 2005 Posts: 2078 Location: Bulli Klinik, Colorado Springs
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Posted: Thu Oct 25, 2018 8:23 am Post subject: Re: Gap sizes for doors, hood, trunk |
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I think I accidentally moved a decimal point. _________________ I've never met a Bus I didn't like.
Mike K
Bulli Klinik
Colorado Springs |
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dvogel Samba Member
Joined: October 27, 2018 Posts: 2 Location: Santa Rosa, CA
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Posted: Wed Nov 28, 2018 5:40 pm Post subject: Re: Gap sizes for doors, hood, trunk |
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I thought this T52 tool from Stoddard was specifically for assisting with setting correct gaps.
I created a CAD model of this, so if you have a 3D printer let me know. You can print your own at home. |
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Bulli Klinik Samba Member
Joined: January 16, 2005 Posts: 2078 Location: Bulli Klinik, Colorado Springs
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Posted: Thu Nov 29, 2018 8:32 am Post subject: Re: Gap sizes for doors, hood, trunk |
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That's interesting...Thanks for posting. _________________ I've never met a Bus I didn't like.
Mike K
Bulli Klinik
Colorado Springs |
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MoPor Samba Member
Joined: December 03, 2010 Posts: 292 Location: Canada
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Posted: Sun Dec 02, 2018 8:21 am Post subject: Re: Gap sizes for doors, hood, trunk |
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Check out this interview with Jim Kellogg. He talks about factory gaps.
https://www.youtube.com/watch?v=BPwhlJ4oBd8 _________________ Matt
'58 356A coupe
'00 Boxster S |
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