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Abscate Samba Member
Joined: October 05, 2014 Posts: 22648 Location: NYC/Upstate/ROW
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Posted: Thu Nov 01, 2018 7:19 am Post subject: Re: 77 FI intake backfire on start |
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Wildthings wrote: |
Check to see what your fuel pressure does after shut down, there is a spec in the book. I am thinking that your cold start valve is leaking fuel into the plenum, excess fuel which gets picked up as soon as the engine starts thus leading to the backfire. |
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If your cold start valve is leaking excess gas into the boot that could be contributory. Pull it and check while cranking. |
I think thats called 'fuel-lighting' isnt it??
_________________ .ssS! |
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Clara Samba Member
Joined: June 14, 2003 Posts: 12400
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Posted: Sat Nov 03, 2018 5:56 am Post subject: Re: 77 FI intake backfire on start |
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OG Velvet wrote: |
Thank you for the suggestions. I will get to work on them.
Unfortunately, my bus is now acting totally weird again. Now it wants to randomly shut off. Super bummer because I am going on a fishing trip tomorrow. Looks like I'll be sleeping in a tent instead...
These buses man... if I didn't love them so much, I'd hate them... |
For the popping check your timing.
For the random shutting off, check your head temp sensor. Sounds like it’s failing and should be replaced. I had the same problem with a 77 FI bus. |
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OG Velvet Samba Family Man
Joined: February 24, 2003 Posts: 2168 Location: Portland, OR
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Posted: Sun Nov 11, 2018 11:01 am Post subject: Re: 77 FI intake backfire on start |
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**Upate**
Been out of town for a week or so, just getting back to this.
There are two issues.
*Issue #1- What I originally posted about. Backfire on startup through the intake. About every 10th start. I have a strong suspicion that it's a leaking CSV. I have a spare and I will see if that solves it.
**Issue #2- Now much more urgent than issue #1. This shutting off problem.
After my last post I was headed to get a spare ignition switch. I made it to the parts store and almost home (about 10 miles) with no problem. Then all hell broke loose. The bus would start and run, but the second I put a load on it, it died. I limped it into a Target parking lot and spent about two hours swapping out the ignition switch. (which btw I had to use a dab of superglue to keep it in there. I guess the replacements do not have the hole for the little set screw to keep it in place) No change. It got worse and worse. I spent the next 30 minutes babying it home. I got home. Slammed the door. Flipped it off and went fishing with my friends. I really hate sleeping in a tent btw... Took a quick trip for work and now I'm back to fix the issue. I'm going to read through this thread again and try all of your suggestions. If you have more, it would be greatly appreciated! _________________ '67 13 Window
'77 Westy
'69 Sunroof Beetle
'65 Honda Dream |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Sun Nov 11, 2018 11:25 am Post subject: Re: 77 FI intake backfire on start |
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points or electronic ignition? _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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OG Velvet Samba Family Man
Joined: February 24, 2003 Posts: 2168 Location: Portland, OR
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Posted: Sun Nov 11, 2018 11:29 am Post subject: Re: 77 FI intake backfire on start |
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Points. Just checked dwell and it was good _________________ '67 13 Window
'77 Westy
'69 Sunroof Beetle
'65 Honda Dream |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Sun Nov 11, 2018 11:48 am Post subject: Re: 77 FI intake backfire on start |
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check fuel pressure. If it is low it can be anything from a plugged outlet in the tank to a bad pump or filter. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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OG Velvet Samba Family Man
Joined: February 24, 2003 Posts: 2168 Location: Portland, OR
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Posted: Sun Nov 11, 2018 11:59 am Post subject: Re: 77 FI intake backfire on start |
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30 psi and is holding _________________ '67 13 Window
'77 Westy
'69 Sunroof Beetle
'65 Honda Dream |
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OG Velvet Samba Family Man
Joined: February 24, 2003 Posts: 2168 Location: Portland, OR
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Posted: Sun Nov 11, 2018 3:32 pm Post subject: Re: 77 FI intake backfire on start |
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**Update**
Changed plugs (they were due) cap and rotor
Double checked dwell and timing- (both good)
I've narrowed it down to the problem happening once warmed up. It's acting just like Clara described her issue. So temp sensor 2? I swapped out two used ones I had in my tool box. So three different temp sensors, no change. However, I have yet to try a brand new temp sensor. That will have to wait a couple days being Sunday on Veteran's Day weekend.
Any other ideas? _________________ '67 13 Window
'77 Westy
'69 Sunroof Beetle
'65 Honda Dream |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Sun Nov 11, 2018 4:12 pm Post subject: Re: 77 FI intake backfire on start |
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with it running pull each plug wire at the cap and see if the RPM falls. See if you have one or two dead cylinders. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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OG Velvet Samba Family Man
Joined: February 24, 2003 Posts: 2168 Location: Portland, OR
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Posted: Wed Nov 14, 2018 2:45 pm Post subject: Re: 77 FI intake backfire on start |
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Wildthings wrote: |
OG Velvet wrote: |
Randy in Maine wrote: |
YOu can get all of the injectors cleaned and calibrated for about $100 you know. |
Where? |
Automotive Products, Inc
Portland, OR |
So FYI... These guys sold the injector part of their business to a place in Portland called Dr Injector. 503-652-1621. I'm going to try them out. I'll let you know how it goes. I'm going to have them do all four injectors plus my CSV and backup CSV. _________________ '67 13 Window
'77 Westy
'69 Sunroof Beetle
'65 Honda Dream |
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Randy in Maine Samba Member
Joined: August 03, 2003 Posts: 34890 Location: The Beach
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Posted: Wed Nov 14, 2018 4:33 pm Post subject: Re: 77 FI intake backfire on start |
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Make sure you change out the injector seals and the short hoses while you are at it.
http://www.busdepot.com/311198261a
They used to be $5. |
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OG Velvet Samba Family Man
Joined: February 24, 2003 Posts: 2168 Location: Portland, OR
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Posted: Wed Nov 14, 2018 6:03 pm Post subject: Re: 77 FI intake backfire on start |
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So the brand new temp sensor II did not solve the problem.
I am running on all four cylinders. _________________ '67 13 Window
'77 Westy
'69 Sunroof Beetle
'65 Honda Dream |
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Amskeptic Samba Member
Joined: October 18, 2002 Posts: 8568 Location: All Across The Country
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Posted: Thu Nov 15, 2018 11:08 pm Post subject: Re: 77 FI intake backfire on start |
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OG Velvet wrote: |
The bus would start and run, but the second I put a load on it, it died.
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A) Pull the plug off the AFM. Check the little female fingers in the plug itself for correct placement in the row of terminal ends. A slightly sloppy installation can inadvertently push a terminal end down the plastic and you get intermittent contact. If it is a 6 or 7 or 8 terminal, you lose all load signaling. If it is a 36 or 39 terminal, it shuts off the fuel pump intermittently.
If you do discover a pushed-in terminal, remove the boot on the backside of the plug, pull the offending wire/terminal end and bend up the lock tab located directly in the center of the terminal carefully. Then push back into the plug until you feel/hear it click.
This very same subtle problem has cost in sum over $7,000.00 in dead-end diagnoses amongst my customers.
Colin _________________ www.itinerant-air-cooled.com |
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Tram Samba Socialist
Joined: May 02, 2003 Posts: 22711 Location: Still Feelin' the Bern- Once you've felt it you can't un- feel it.
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Posted: Thu Nov 15, 2018 11:26 pm Post subject: Re: 77 FI intake backfire on start |
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Amskeptic wrote: |
OG Velvet wrote: |
The bus would start and run, but the second I put a load on it, it died.
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A) Pull the plug off the AFM. Check the little female fingers in the plug itself for correct placement in the row of terminal ends. A slightly sloppy installation can inadvertently push a terminal end down the plastic and you get intermittent contact. If it is a 6 or 7 or 8 terminal, you lose all load signaling. If it is a 36 or 39 terminal, it shuts off the fuel pump intermittently.
If you do discover a pushed-in terminal, remove the boot on the backside of the plug, pull the offending wire/terminal end and bend up the lock tab located directly in the center of the terminal carefully. Then push back into the plug until you feel/hear it click.
This very same subtle problem has cost in sum over $7,000.00 in dead-end diagnoses amongst my customers.
Colin |
Why are you doing dead end diagnoses? I thought you were the MAN.
_________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
To best contact me, please use the EMAIL function in my profile |
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Amskeptic Samba Member
Joined: October 18, 2002 Posts: 8568 Location: All Across The Country
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Posted: Thu Nov 15, 2018 11:48 pm Post subject: Re: 77 FI intake backfire on start |
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Tram wrote: |
Why are you doing dead end diagnoses? I thought you were the MAN.
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Oh, I used to be, until I was diagnosed with an impending dead end. I am supposed to end up dead. That is what my doctor told me.
So, between now and my end, dead, I am going to catch as many dead end diagnoses as I can before I end up dead, unless I end up dead before I can reach all of these dead ends. That could happen. MAN, I get so damn dead dog tired of dead end diagnoses.
Are you sorry you tried to make a funny yet? I got more.
Colin _________________ www.itinerant-air-cooled.com |
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Tram Samba Socialist
Joined: May 02, 2003 Posts: 22711 Location: Still Feelin' the Bern- Once you've felt it you can't un- feel it.
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Posted: Fri Nov 16, 2018 12:02 am Post subject: Re: 77 FI intake backfire on start |
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Amskeptic wrote: |
Tram wrote: |
Why are you doing dead end diagnoses? I thought you were the MAN.
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Oh, I used to be, until I was diagnosed with an impending dead end. I am supposed to end up dead. That is what my doctor told me.
So, between now and my end, dead, I am going to catch as many dead end diagnoses as I can before I end up dead, unless I end up dead before I can reach all of these dead ends. That could happen. MAN, I get so damn dead dog tired of dead end diagnoses.
Are you sorry you tried to make a funny yet? I got more.
Colin |
No, I'm happy to watch you wear yourself out. Proceed. _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
To best contact me, please use the EMAIL function in my profile |
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OG Velvet Samba Family Man
Joined: February 24, 2003 Posts: 2168 Location: Portland, OR
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Posted: Sun Nov 25, 2018 8:49 pm Post subject: Re: 77 FI intake backfire on start |
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Sorry... I didn't see that you fellas had replied...
I just tried Collin's idea. There was one set of pins (second from the right on the plug end) that was a little off. I straightened it with a small screwdriver. I took it for a test drive and I haven't had the problem yet. Granted, I haven't driven this bus for a couple weeks now. I'm going to drive it to work tomorrow and see if it's truly fixed.
Again, thanks for the help _________________ '67 13 Window
'77 Westy
'69 Sunroof Beetle
'65 Honda Dream |
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OG Velvet Samba Family Man
Joined: February 24, 2003 Posts: 2168 Location: Portland, OR
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Posted: Thu Dec 13, 2018 12:35 pm Post subject: Re: 77 FI intake backfire on start |
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No change.
I have another driver, so this hasn't been terribly urgent. I burned my last AAA tow when the bus left me stranded last week. Engine starts, but as soon as I put a load on it, it just shuts off. This seems to only happen once it's warm. However, after it sits for a couple days, it runs fine for awhile, gets warm, then the problem comes back.
I'm moving on to fuel. I haven't changed the fuel filter. I will take care of that and see if there is any change. _________________ '67 13 Window
'77 Westy
'69 Sunroof Beetle
'65 Honda Dream |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Thu Dec 13, 2018 1:35 pm Post subject: Re: 77 FI intake backfire on start |
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did we ever adjust the valves to be sure they were not tight? _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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timvw7476 Samba Member
Joined: June 03, 2013 Posts: 2200 Location: seattle
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Posted: Thu Dec 13, 2018 4:07 pm Post subject: Re: 77 FI intake backfire on start |
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This thread seems to have changed into a fuel delivery when at temp issue.
Tired fuel pump/bad double relay are the usual suspects for that fail. |
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