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tobloyd Samba Member
Joined: May 28, 2018 Posts: 184 Location: Fountain Hills, AZ
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Posted: Tue Feb 19, 2019 6:55 pm Post subject: Re: Aftermarket horn for your Vanny? |
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I got an aftermarket horn & it started causing my fuse to blow immediately when I switched the car on. It turns out that for some odd reason VW is switching the ground instead of the positive lead, and the horn is expecting the reverse—it gets grounded directly to the chassis (I assume most aftermarket horns are like this). What is the *correct* way to handle this? Do I just zip tie it so it won't ground to the chassis and then hook up the two leads as one would with the stock horn? |
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izzydog Samba Member
Joined: April 28, 2005 Posts: 665
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Posted: Tue Feb 19, 2019 7:52 pm Post subject: |
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chojinchef wrote: |
I would like some sort of delay built into my horns. |
I installed a set of Hella two-tones a few years ago. An unexpected result of the install is that when I tap my horn quickly, I get the high side of the horn only. If I hold the button down, I get both sides and is considerably louder. I have no idea how to replicate this.
I like loud horns for idiot drivers but it's a bit much for folks in front of me daydreaming at a stop light or pedestrians. A light 'toot' is all that's usually required... |
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tim_ha Samba Member
Joined: November 20, 2012 Posts: 192 Location: Estes Park, CO
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Posted: Wed Feb 20, 2019 10:41 am Post subject: Re: Aftermarket horn for your Vanny? |
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tobloyd wrote: |
I got an aftermarket horn & it started causing my fuse to blow immediately when I switched the car on. It turns out that for some odd reason VW is switching the ground instead of the positive lead, and the horn is expecting the reverse—it gets grounded directly to the chassis (I assume most aftermarket horns are like this). What is the *correct* way to handle this? Do I just zip tie it so it won't ground to the chassis and then hook up the two leads as one would with the stock horn? |
It sounds to me like the positive lead may be going directly to ground. Does the horn sound when you switch it on in the split second before the fuse blows? But, this doesn't answer your question.
For best results, you should add a relay that will supply the horn with a better ground path than the one going through the horn switch. If you want to DIY, check out this thread:
https://www.thesamba.com/vw/forum/viewtopic.php?t=419209&start=0
There is a good wiring diagram with the mod you can do to add the relay.
The easier route is to just purchase and install this: https://www.vancafe.com/VCHORNRELAYKIT-p/vchornrelaykit.htm _________________ 1986 Syncro Sunroof EJ22
www.subagonsouth.com |
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wcdennis Samba Member
Joined: July 20, 2004 Posts: 955 Location: Winston-Salem NC
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Posted: Wed Feb 20, 2019 8:53 pm Post subject: Re: Aftermarket horn for your Vanny? |
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tobloyd wrote: |
I got an aftermarket horn & it started causing my fuse to blow immediately when I switched the car on. It turns out that for some odd reason VW is switching the ground instead of the positive lead, and the horn is expecting the reverse—it gets grounded directly to the chassis (I assume most aftermarket horns are like this). What is the *correct* way to handle this? Do I just zip tie it so it won't ground to the chassis and then hook up the two leads as one would with the stock horn? |
If your theory is correct, you could swap the wires on the horn and it would start blaring when you turn the key. Like you discovered, the 12v+ is constant and the horn button provides the ground. So, you would need to find some kind of rubber insulator to mount your horn so it doesn't make contact with the frame. |
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vwwestyman Samba Member
Joined: April 24, 2004 Posts: 5688 Location: Manhattan, Kansas, USA
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Posted: Thu Feb 21, 2019 7:45 am Post subject: |
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chojinchef wrote: |
I would like some sort of delay built into my horns. Say a couple seconds. Press horn and get stock beep, lay on horn and after delay interval get obnoxious 'you deserve all the noise I can throw at you' horns. I recently bought the Hella horns after being nearly run off the road by a 'phone to the ear' chippie in her dads audi. My horn was not nearly loud enough.
Feel a second button would be cause for stress and issue when you really need it. |
I was reading this thread, was thinking the exact same thing, and saw this comment. I'll keep reading to see if this is a possibility! _________________ Dave Cook
President, Wild Westerner Club
1978 Champagne Edition Westy, repowered to '97 Jetta TDI
1973 Wild Westerner
My Thing |
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kamzcab86 Samba Moderator
Joined: July 26, 2008 Posts: 7924 Location: Arizona
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Posted: Thu Feb 21, 2019 11:50 am Post subject: Re: Aftermarket horn for your Vanny? |
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tobloyd wrote: |
What is the *correct* way to handle this? |
When I installed dual-tone horns, I added a relay, wired like this guy did (diagram at 5:50):
Link
I've never had a problem. _________________ ~Kamz
1986 Cabriolet: www.Cabby-Info.com
1990 Vanagon Westfalia: Old Blue's Blog
2016 Golf GTI S
"Real knowledge is to know the extent of one's ignorance." - 孔子 |
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dgbeatty Samba Member
Joined: October 26, 2006 Posts: 702 Location: Sacramento
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Posted: Fri Feb 22, 2019 10:27 am Post subject: Re: Aftermarket horn for your Vanny? |
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Attached is the factory diagram for dual horns. It incorporates a relay to remove the load from the steering column. Equally useable for a single horn. Greatly improves operation.
Note - I uploaded a black and white version by mistake.
_________________ Schau in das Buch |
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pbrown Samba Member
Joined: July 15, 2008 Posts: 443 Location: Seattle, WA
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Posted: Fri Feb 22, 2019 7:09 pm Post subject: Re: Aftermarket horn for your Vanny? |
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Where do you install the new horn relay when upgrading horns? Can it go in the factory fuse/relay panel in an 86+? _________________ Patrick Brown
1986 Westy Syncro EJ25
Flickr --> https://flic.kr/s/aHsmQNUXEF |
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dgbeatty Samba Member
Joined: October 26, 2006 Posts: 702 Location: Sacramento
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Posted: Fri Feb 22, 2019 7:31 pm Post subject: Re: Aftermarket horn for your Vanny? |
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As indicated the relay goes in position #6. _________________ Schau in das Buch |
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danfromsyr Samba Member
Joined: March 01, 2004 Posts: 15144 Location: Syracuse, NY
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Posted: Fri Feb 22, 2019 7:52 pm Post subject: |
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there are delayed 'engagement' relays.
you could add a small weathertite box down below and have the soft horn wired normal, and the loud horn wired with a 5s delay relay.
it 'should' cancel/interrupt the 5s relay function when you release the horn early yet allow the loud horn if held for more than 5s.
I can't get into the electrical theory bits at the moment..
but heres some delay on/delay off relays.
https://www.ebay.com/sch/i.html?_from=R40&_trk...p;_sacat=0
vwwestyman wrote: |
chojinchef wrote: |
I would like some sort of delay built into my horns. Say a couple seconds. Press horn and get stock beep, lay on horn and after delay interval get obnoxious 'you deserve all the noise I can throw at you' horns. I recently bought the Hella horns after being nearly run off the road by a 'phone to the ear' chippie in her dads audi. My horn was not nearly loud enough.
Feel a second button would be cause for stress and issue when you really need it. |
I was reading this thread, was thinking the exact same thing, and saw this comment. I'll keep reading to see if this is a possibility! |
_________________
Abscate wrote: |
These are the reasons we have words like “wanker” |
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pbrown Samba Member
Joined: July 15, 2008 Posts: 443 Location: Seattle, WA
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Posted: Sat Feb 23, 2019 6:50 pm Post subject: Re: Aftermarket horn for your Vanny? |
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I was studying the Bentley last night. My van is an 86 and so has the updated fuse/relay panel. My #6 relay position is empty. I didn't find any Vanagon factory wiring diagrams with a horn relay. My manual is very old and only covers up to 1989 so I may not have all the available data.
I also noticed that Van Cafe and GoWesty sell horn relay kits.
How hard is it to add the relay to position #6 and rearrange the wiring to match the diagram posted by dgbeatty? I was going to pull my fuse panel down and look but ran out of time. I like the idea if adding the relay to my panel if it's a practical solution. _________________ Patrick Brown
1986 Westy Syncro EJ25
Flickr --> https://flic.kr/s/aHsmQNUXEF |
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T3 Pilot Samba Member
Joined: January 10, 2011 Posts: 1507 Location: Deep South of the Great White North
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Posted: Sat Feb 23, 2019 9:19 pm Post subject: Re: Aftermarket horn for your Vanny? |
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You need this connector for position L on the back of the panel
https://www.vancafe.com/171971997-p/171971997.htm
It includes pins. You also need a proper crimping tool and a pin removal tool to extract pins from the plugs.
Print out a copy of your current single horn diagram, and study it beside the dual horn diagram provided earlier in this thread.
It is a very practical solution. _________________ 1988 Vanagon
The most important part in every vehicle is the nut behind the wheel...... |
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kamzcab86 Samba Moderator
Joined: July 26, 2008 Posts: 7924 Location: Arizona
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Posted: Sat Feb 23, 2019 10:44 pm Post subject: Re: Aftermarket horn for your Vanny? |
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pbrown wrote: |
Where do you install the new horn relay when upgrading horns? Can it go in the factory fuse/relay panel in an 86+?
dgbeatty wrote: |
As indicated the relay goes in position #6. |
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I installed mine above the horns. Rather simple job. _________________ ~Kamz
1986 Cabriolet: www.Cabby-Info.com
1990 Vanagon Westfalia: Old Blue's Blog
2016 Golf GTI S
"Real knowledge is to know the extent of one's ignorance." - 孔子 |
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pbrown Samba Member
Joined: July 15, 2008 Posts: 443 Location: Seattle, WA
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Posted: Sun Feb 24, 2019 1:55 am Post subject: Re: Aftermarket horn for your Vanny? |
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T3 Pilot wrote: |
You need this connector for position L on the back of the panel
https://www.vancafe.com/171971997-p/171971997.htm
It includes pins. You also need a proper crimping tool and a pin removal tool to extract pins from the plugs.
Print out a copy of your current single horn diagram, and study it beside the dual horn diagram provided earlier in this thread.
It is a very practical solution. |
Thanks for the link. I see that relay 6 is on at least three pins on that plug. The diagram above does not show where connection 2/30 of relay 6 goes. I’m assuming it’s on L3. L1, L2, and L4 are the other connectors on the same relay as indicated in the diagram. _________________ Patrick Brown
1986 Westy Syncro EJ25
Flickr --> https://flic.kr/s/aHsmQNUXEF |
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T3 Pilot Samba Member
Joined: January 10, 2011 Posts: 1507 Location: Deep South of the Great White North
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Posted: Sun Feb 24, 2019 6:55 am Post subject: Re: Aftermarket horn for your Vanny? |
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That’s right, 2/30 is connected internally through the panel to L3 which is the ground. Here is a link to the full colour version of the diagram in question with the ground that you wondered about included.
http://www.haywood-sullivan.com/vanagon/dual_horns_wiring_diagram.gif _________________ 1988 Vanagon
The most important part in every vehicle is the nut behind the wheel...... |
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bajaleo Samba Member
Joined: March 21, 2009 Posts: 211 Location: San Juan Capistrano, CA
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Posted: Mon Feb 25, 2019 9:09 am Post subject: Re: Aftermarket horn for your Vanny? |
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I'm using the horns from the Subaru car that I cannibalized for my engine conversion. They're much louder and better sounding IMO than the oem horns. _________________ Leo in San Juan Capistrano
1984 Wolfie Westy, Subaru EJ22 powered. |
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campism Samba Member
Joined: September 07, 2007 Posts: 4492 Location: Richmond VA
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Posted: Mon Feb 25, 2019 9:47 am Post subject: Re: Aftermarket horn for your Vanny? |
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kamzcab86 wrote: |
pbrown wrote: |
Where do you install the new horn relay when upgrading horns? Can it go in the factory fuse/relay panel in an 86+?
dgbeatty wrote: |
As indicated the relay goes in position #6. |
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I installed mine above the horns. Rather simple job. |
Same here on my FLAPS dual Fiamme install. Recently one or the other spade connector on the relay has come loose (noticed before inspection, luckily) so I crimped the spade fittings with sidecutters to improve the contact then tried to tape everything into a weathertight bundle. We'll see what happens next time. You don't want your horn AWOL next time some clueless dweeb strays into your path. _________________ '87 Westy in Wolfram Grey Metallic |
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