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Auxillary Battery Upgrade Questions
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SSWesty
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PostPosted: Thu Mar 28, 2019 5:32 pm    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

SSWesty wrote:
You can get a basic Harbor Freight mutlimeter for free with the right coupon. https://www.harborfreight.com/7-Function-Digital-Multimeter-63604.html This will let you check volts and measure amps. To measure amps reference DC current measurement in the manual to get the multimeter set correctly. It's always best if you measure the amps on items in question so you can get to an accurate total rather than making a bunch of assumptions. Your frig is the big item to figure out.


It appears that there is something drawing current from the house batteries when they are at rest. You can confirm this by checking the amp draw on the batteries with a multimeter. It may sound complicated but it's really not that hard. You disconnect the positive lead from the battery and hook the multimeter in between the positive batttery post and the positive cable. It will display how many amps are flowing out of the batteries. Then your start unplugging stuff until you the multimeter reads zero. Frig, inverter and radio would be the first things I would unplug. You can use a multimeter to try to track stuff down in real time or just charge your battery up and unplug something and see if it stays up 24 hours later. It may take a few days to do it that way though but I am pretty sure something in your van is drawing your house batteries down. Based on the voltage drop over 24 hours and your amp hour capacity I believe you are chasing about a 1 amp draw.

Battery 3 is a big dog battery group 31 battery so it will take a bit for the alternator to raise the voltage up to 14+. You have 3 very different batteries in your system.
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davevickery
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PostPosted: Thu Mar 28, 2019 7:53 pm    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

I'm not certain you charged all your batteries all the way. Only the starter seems fully charged. You can read 12.8 volts right after putting out on the charger but that is not a resting voltage. Did your charger go into float mode on the aux batteries?. You would have seen voltages as high as 14.5 then down to 13.6 in float. What kind of charger ate you using?. How are you determining 12.8 resting volts?
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outcaststudios
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PostPosted: Thu Mar 28, 2019 8:04 pm    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

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PostPosted: Thu Mar 28, 2019 8:06 pm    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

davevickery wrote:
I'm not certain you charged all your batteries all the way. Only the starter seems fully charged. You can read 12.8 volts right after putting out on the charger but that is not a resting voltage. Did your charger go into float mode on the aux batteries?. You would have seen voltages as high as 14.5 then down to 13.6 in float. What kind of charger ate you using?. How are you determining 12.8 resting volts?



Im in full agreement with this. Batteries need the full charge after being depleted and float mode for longevity. Not being able to fully charge And maintain batteries shortens its life significantly
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Maine
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PostPosted: Fri Mar 29, 2019 4:41 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

The charger is a NAPA 85--323A 12v 10 amp model. I set it on deep cycle/gel/agm the charging light alternates between red and green as the battery approaches full charge. Maybe I stopped to early I did not want to over charge. Is that not a concern?
Regarding the 12.8v resting I checked the battery's with a multimeter both when they were unconnected with each other (on the bench) and then again when they were hooked up.
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crazyvwvanman
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PostPosted: Fri Mar 29, 2019 7:14 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

The GW aux battery charging setup is notoriously weak and with a tendency to undercharge aux batteries. This is because of the wiring path it uses to connect the aux battery to the starter battery. As a quick simple test use a set of jumper cables to connect the positive post of your starter battery with the positive post of your aux battery. Same for the negative posts. Then run your voltage tests again, with engine running and with rpms raised. This will show how much alternator sourced charging voltage you could have at the aux battery if there was a stronger wiring connection between the starter and aux batteries. Post your finding and sort through the suggestions.

Mark
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E1
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PostPosted: Fri Mar 29, 2019 8:15 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

That's one fine test, Mark.

Would one expect a very slight drop in power at battery 1 since more's getting through to battery 2?
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crazyvwvanman
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PostPosted: Fri Mar 29, 2019 8:46 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

Yes, Ohm's Law rules. Keep in mind that if you have the aux battery fully charged this test may not show much, since what you want to test is CHARGING of the aux battery when it is low, not already full!

Mark
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E1
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PostPosted: Fri Mar 29, 2019 8:57 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

Thanks!
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PostPosted: Fri Mar 29, 2019 9:49 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

https://www.gowesty.com/product/electrical/25082/lifepo_aux_battery?v=
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E1
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PostPosted: Fri Mar 29, 2019 9:57 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

An expensive lithium battery is not the solution here.

Proper wiring and isolation is.
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davevickery
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PostPosted: Fri Mar 29, 2019 10:13 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

Maine wrote:
The charger is a NAPA 85--323A 12v 10 amp model. I set it on deep cycle/gel/agm the charging light alternates between red and green as the battery approaches full charge. Maybe I stopped to early I did not want to over charge. Is that not a concern?
Regarding the 12.8v resting I checked the battery's with a multimeter both when they were unconnected with each other (on the bench) and then again when they were hooked up.

This is not the right way to charge your batteries. Let the charger tell you when they ate fully charged. They can't be overcharged, the resistance goes up as the battery gets close to full and the current going into it decreases gradually to almost zero. And checking voltage after you took it off the charger is not going to tell you actual resting voltage. It will read high. You would need to drain of the surface charge. The voltage while charging gives a good indication of status. It will slowly increase as battery gets full until it reaches about 14.5-14.6 then it will drop down to 13.6 float charge. At that point it is taking almost no current and can't be overcharged. However when you have dissimilar batteries connected in parallel the better battery can get overcharged as the charger is reading combined voltage. That is more of a problem if one battery is damaged or much odder. But when topping up, better to charge separately if you can. Most times when charging from the alternator you won't get to float mode from short drives or even longer after really depleting your house batteries. So topping up at home is good practice with a smart charger.
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Maine
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PostPosted: Sat Mar 30, 2019 11:19 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

I enlisted a friend to help look at the wiring and we may have found the problem. The original setup eventually worked its way to the fuse box and the down to battery #2 (under the drives seat).
We are going to rewire with a more direct route and replace and upgrade the original Go Westy wiring inducing a new and heavier ground wire. We will aslo replace the isolator.
We are also going to recharge the battery the right way as Dave suggested.
In a few days once we get done I will post the numbers.
Maine
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Paulbeard
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PostPosted: Sat Mar 30, 2019 12:23 pm    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

If it goes up to the fuse panel, it might mean some of your standard features (clock, map light, radio) are running from that. On my 87, fuse #3 is the aux circuit and everything connected to it draws from the aux battery.
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Maine
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PostPosted: Sat Apr 27, 2019 8:45 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

This is an update on my original auxiliary battery post. I added a second battery to support the Norcold fridge, lights, radio etc. when off the grid. The problem was the voltage readings seemed low: 12.4 when not running, 12.8 when driving and less when adding power drains, fridge, lights, radio etc.
Well we upgraded the wiring with higher quality heavier gauge and changed the isolator and fully charged the batteries. The original wiring was from the Go Westy Auxiliary Battery Kit.
Voltage readings now are:
12.8 at rest no draw
14.1 going down the road no draw
13.6 fridge on, radio on, lights on etc.
Above 12 for two days with engine off (off grid scenario) . fridge on, using lights and radio occasional.
Maine
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Paulbeard
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PostPosted: Sat Apr 27, 2019 3:27 pm    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

Score one for moving on from the GW kit.
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SSWesty
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PostPosted: Sun Apr 28, 2019 12:09 am    Post subject: Re: Auxillary Battery Upgrade Questions Reply with quote

Glad you got it sorted out.
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