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Dung Beetle Samba Member
Joined: August 19, 2018 Posts: 8 Location: Orinda, CA
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Posted: Mon Jun 24, 2019 9:10 pm Post subject: Oil Pressure Switch |
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So I had a motor seize due to a faulty oil pressure switch. I just had the motor rebuilt and I don't want to have the same problem again. I was thinking of installing a pressure gauge and the stock pressure switch. This would give me a better reference of what was going on. This leads to a couple of questions. So i will start with the things I do know.
The motor was a 1600 DP now rebuilt to 1776 with a performance grind cam and high rev springs (single springs). The carbs are empi HPMX 40 dual carb setup. Added an oil cooler under the rear package tray (Baja Bug).
The questions.
Has anyone considered wiring up the oil switch in parallel to a micro-controller that could kill the ignition?
Is there a recommended oil pressure gauge people are using preferably electronic?
Besides the problem I mentioned below, can anyone think of why else this may be a bad idea?
I figure with a small micro in the mix, I could put a dwell time on the activation of the switch before the ignition is killed. This would likely solve the light flickering at idle that some see killing the ignition.
I know this could be rife with hazards, I.E. engine getting shut down on the freeway due to a faulty switch. Also I would have to work out how to start the car with the light on. I have some ideas on this as well. |
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glutamodo The Android
Joined: July 13, 2004 Posts: 26324 Location: Douglas, WY
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Posted: Mon Jun 24, 2019 10:24 pm Post subject: Re: Oil Pressure Switch |
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The stock switch is not a gauge, it is a simple on-off switch. On (connecting to ground) when low pressure, off when there is a certain level of oil pressure.
Really, if you have a reliable such stock switch it should be fine. Reliable usually means made in Germany or Europe...
Now hooking that up to a kill switch is an OK idea, but it might make starting the engine more difficult. _________________ Andy T.
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old_man Samba Member
Joined: June 19, 2018 Posts: 1382 Location: Newfoundland
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Posted: Tue Jun 25, 2019 4:54 am Post subject: Re: Oil Pressure Switch |
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I'm going to say hooking it up to kill your engine is a bad idea.
1) Starting will be very hard
2) It can sometimes flicker at idle on a hot day in traffic, now it will just die.
3) Most importantly, it has the potential to kill your engine at speed without warning. This would be a safety issue.
Might be easier to just hook it up to a buzzer. |
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andk5591 Samba Member
Joined: August 29, 2005 Posts: 16758 Location: State College, PA
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Posted: Tue Jun 25, 2019 5:22 am Post subject: Re: Oil Pressure Switch |
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There are time delay relays that you could use to work with the "kill" circuit to allow a certain amount of time before becoming active. Not hard to find and not expensive. Really thinking it would not be hard to do.
VDO has a dual function sender that will provide oil pressure for a gauge and still use the idiot light. _________________ D-Dubya Manx clone - 63 Short pan,1914.
Rosie 65 bug - My mostly stock daily driver.
Woodie 69 VW woodie (Hot VWs 7/12).
"John's car" 64 VW woodie - The first ever
Maxine 61 Cal-look bug - Cindy's daily driver.
Max - 73 standard Beetle hearse project - For sale
66 bug project - Real patina & Suby conversion
There's more, but not keeping them... |
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Cusser Samba Member
Joined: October 02, 2006 Posts: 31379 Location: Hot Arizona
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Posted: Tue Jun 25, 2019 5:52 am Post subject: Re: Oil Pressure Switch |
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andk5591 wrote: |
VDO has a dual function sender that will provide oil pressure for a gauge and still use the idiot light. |
My VDO dual function sender and gauge have been doing their job for 42 years now !!! _________________ 1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each. The '71 now has the 1835 engine, swapped from the '70. Second owner of each. 1988 Mazda B2200 truck, 1998 Frontier, 2014 Yukon, 2004 Frontier King Cab. All manual transmission except for the Yukon. http://www.thesamba.com/vw/forum/album_page.php?pic_id=335294 http://www.thesamba.com/vw/forum/album_page.php?pic_id=335297 |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20380 Location: Just a tiny bit west of Yosemite Valley
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Posted: Tue Jun 25, 2019 5:53 am Post subject: Re: Oil Pressure Switch |
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Generally no oil pressure- no run switches need to have bypass circuit so engine can start and build oil pressure... Also as mentioned if you have weak oil pressure engine many die in traffic as oil pressure drops out at idle speeds (stop signs) ...
JEGS and Summit racing and probably many others "speed" dealers have a three terminal switch that will not allow engine starts or to run if oil pressure is not present.... But needs some sort of bypass for any start up (generally a push button on dash) ...
https://www.summitracing.com/parts/hly-12-810
https://www.summitracing.com/parts/atx-os75
https://www.summitracing.com/parts/vdo-230-504
Besure if getting switch its m10 straight thread and not 1/8 NPT...
A microcontroller just add's more expense and design headaches to system where a simple switch may be all that is needed or have enough complexity to make you want to cry when trying to just drive your car....
No matter what system you try it all comes back to the sensor (oil pressure switch) and if it fails what headache it going to cause you...
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20380 Location: Just a tiny bit west of Yosemite Valley
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Posted: Tue Jun 25, 2019 5:55 am Post subject: Re: Oil Pressure Switch |
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Cusser wrote: |
andk5591 wrote: |
VDO has a dual function sender that will provide oil pressure for a gauge and still use the idiot light. |
My VDO dual function sender and gauge have been doing their job for 42 years now !!! |
Ack!..... Mine has only served me well for 18 years. But like the e-bunny, it keeps on going....
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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andk5591 Samba Member
Joined: August 29, 2005 Posts: 16758 Location: State College, PA
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Posted: Tue Jun 25, 2019 10:01 am Post subject: Re: Oil Pressure Switch |
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Not going to work all through this - have a Ghia on the lift that needs ball joints, BUT I believe this would work.
https://www.amazon.com/Delay-Relay-Board-Switch-Mo...amp;sr=8-7 _________________ D-Dubya Manx clone - 63 Short pan,1914.
Rosie 65 bug - My mostly stock daily driver.
Woodie 69 VW woodie (Hot VWs 7/12).
"John's car" 64 VW woodie - The first ever
Maxine 61 Cal-look bug - Cindy's daily driver.
Max - 73 standard Beetle hearse project - For sale
66 bug project - Real patina & Suby conversion
There's more, but not keeping them... |
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mikedjames Samba Member
Joined: July 02, 2012 Posts: 2743 Location: Hamble, Hampshire, UK
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Posted: Tue Jun 25, 2019 1:02 pm Post subject: Re: Oil Pressure Switch |
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I use a stock pressure switch and a separate electronic gauge sender together on an extender screwed into the switch hole.
So the light goes out at the correct pressure, and also the electronic gauge indicates the pressure.
With two oil pressure loss indicators, I think I have enough information to decide whether to press on or not.
For a while I used a relay slaved off the electronic sender to operate the warning light, set to go on at about 4 PSI,
I gave up on this when one day the old engine got very hot (thermostat rod stuck ?) , the electronic sender decided to malfunction around 240 degrees F and the oil pressure went 'negative' at idle RPM.
I also often see a slight increase in sump oil temperature as oil levels decline before it reaches the bottom of the dipstick. _________________ Ancient vehicles and vessels
1974 VW T2 : Devon Eurovette camper with 1641 DP T1 engine, Progressive carb, full flow oil cooler, EDIS crank timed ignition.
Engine 1: 40k miles (rocker shaft clip fell off), Engine 2: 30k miles (rebuild, dropped valve). Engine 3: a JK Preservation Parts "new" engine, aluminium case: 26k miles: new top end.
Gearbox rebuild 2021 by Bears.
1979 Westerly GK24 24 foot racer/cruiser yacht Forethought of Gosport.
1973 wooden Pacer sailing dinghy |
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[email protected] Samba Member
Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Posted: Tue Jun 25, 2019 1:06 pm Post subject: Re: Oil Pressure Switch |
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I suggest adding a buzzer into the circuit, the stock idiot light is too ez to miss in a lot of lighting situations. _________________ It's just advice, do whatever you want with it!
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Dung Beetle Samba Member
Joined: August 19, 2018 Posts: 8 Location: Orinda, CA
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Posted: Tue Jun 25, 2019 9:38 pm Post subject: Re: Oil Pressure Switch |
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[email protected] wrote: |
I suggest adding a buzzer into the circuit, the stock idiot light is too ez to miss in a lot of lighting situations. |
This might be a better idea. Along with an oil pressure gauge, I think this would suffice. I may just go crazy on this and do everything. |
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hobbybob517 Samba Member
Joined: June 02, 2011 Posts: 1194 Location: Netherlands
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Posted: Wed Jun 26, 2019 12:38 am Post subject: Re: Oil Pressure Switch |
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you could have it like a shift light, no way you would miss that. _________________ THE BUILD http://www.thesamba.com/vw/forum/viewtopic.php
SBD wrote: |
3 million rpm? Well there's your problem! No wonder it blew up! |
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bsairhead Samba Member
Joined: October 08, 2008 Posts: 3580 Location: viroqua wi.
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Posted: Wed Jun 26, 2019 6:43 am Post subject: Re: Oil Pressure Switch |
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Your motor did not seize due to a faulty oil pressure switch. All that switch does is give you a visual indicator that you have lost pressure. It might give you enough time to shut down but it was not the root cause of the failure. |
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EverettB Administrator
Joined: April 11, 2000 Posts: 69827 Location: Phoenix Metro
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nextgen Samba Member
Joined: August 19, 2004 Posts: 6031 Location: CONGERS, N.Y.
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FreeBug Samba Member
Joined: March 12, 2012 Posts: 4278 Location: deepest, darkest Switzerland
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Posted: Wed Jun 26, 2019 1:15 pm Post subject: Re: Oil Pressure Switch |
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[email protected] wrote: |
I suggest adding a buzzer into the circuit, the stock idiot light is too ez to miss in a lot of lighting situations. |
This. It's what transporters have. If you really want peace of mind, run two idiot light senders in series. That's what the transporter does, too, as well as the golf. The pressure senders have 2 different pres. cutuff. IIrc, one would be something like 1.4 bar, the other 1.2 bar. Those are actually ok, when everything is working ok, but I also think you have to tone down the pressure cutoffs as the engine ages.
Like I've said before, with my luck, the engine would quit in a separated 2-lane tunnel. Don't give control over the engine being on or off to something as fluctuating as oil pressure. |
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chrisflstf Samba Member
Joined: February 10, 2004 Posts: 3446 Location: San Diego
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Posted: Wed Jun 26, 2019 1:48 pm Post subject: Re: Oil Pressure Switch |
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Buzzers can be very annoying also. May want to add a switch to cut off the buzzer |
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Bruce Amacker Samba Member
Joined: December 26, 2007 Posts: 1786 Location: Cleveland, Ohio
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Dung Beetle Samba Member
Joined: August 19, 2018 Posts: 8 Location: Orinda, CA
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Posted: Wed Jun 26, 2019 5:37 pm Post subject: Re: Oil Pressure Switch |
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bsairhead wrote: |
Your motor did not seize due to a faulty oil pressure switch. All that switch does is give you a visual indicator that you have lost pressure. It might give you enough time to shut down but it was not the root cause of the failure. |
if you are being technical about it, sure. But what happened was the engine was burning oil. This leads to lack of oil in the pan, and that leads to lack of oil pressure. Eventually this gets catastrophic. I had to learn the lesson the hard way. But it is now learned. Keep the oil pressure switch fully operational or don't drive the vehicle. I am a bit oblivious to the indicators on the dash as well, so I would like to make sure I really know when that thing is indicating that something is amiss. |
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old_man Samba Member
Joined: June 19, 2018 Posts: 1382 Location: Newfoundland
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Posted: Wed Jun 26, 2019 6:23 pm Post subject: Re: Oil Pressure Switch |
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Dung Beetle wrote: |
if you are being technical about it, sure. But what happened was the engine was burning oil. This leads to lack of oil in the pan, and that leads to lack of oil pressure. Eventually this gets catastrophic. I had to learn the lesson the hard way. But it is now learned. Keep the oil pressure switch fully operational or don't drive the vehicle. I am a bit oblivious to the indicators on the dash as well, so I would like to make sure I really know when that thing is indicating that something is amiss. |
Don't forget to actually check your oil every so often. As well, if you are really keen, before you start your engine but after you switch the key to on, check to make sure your oil light is on.
Sorry to hear about what happened to you. |
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