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Broken wing window post, what to do?!
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volksaddict
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Joined: August 19, 2003
Posts: 1724

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PostPosted: Fri Dec 27, 2019 6:24 am    Post subject: Re: Broken wing window post, what to do?! Reply with quote

I did mine yesterday. If I had a lathe and mill I could have done them up right but considering the application this will do. The post is 10mm, turned down to 8 and threaded, then milled for the flats. I used a 8mm bolt and flattened it to fit the slotted washers with a 4"grinder. The end of the flats will hold the washers in place. My shafts were very degraded so I built them up with mig and "turned" them down with the grinder.
I don't do brazing but I have no idea why anyone would use it here.
Image may have been reduced in size. Click image to view fullscreen.

The lower one just got a little build up and grind. I didn't remove the glass this time, if you leave it in be sure to cover it as the welding and grinding will pit the glass real bad!
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missmybus
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Joined: April 03, 2013
Posts: 118
Location: Mission Viejo, CA
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PostPosted: Fri Dec 27, 2019 8:33 am    Post subject: Re: Broken wing window post, what to do?! Reply with quote

volksaddict wrote:
I did mine yesterday. If I had a lathe and mill I could have done them up right but considering the application this will do. The post is 10mm, turned down to 8 and threaded, then milled for the flats. I used a 8mm bolt and flattened it to fit the slotted washers with a 4"grinder. The end of the flats will hold the washers in place. My shafts were very degraded so I built them up with mig and "turned" them down with the grinder.
I don't do brazing but I have no idea why anyone would use it here.
Image may have been reduced in size. Click image to view fullscreen.

The lower one just got a little build up and grind. I didn't remove the glass this time, if you leave it in be sure to cover it as the welding and grinding will pit the glass real bad!

Looks pretty good to me! We ended up adding some threads and shortening the spring. Will install soon. Finger crossed🤞🏼
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