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My 63 body on a 59 pan Herbie project car
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slave1pilot
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Joined: February 22, 2010
Posts: 943
Location: Tehachapi CA
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PostPosted: Wed Jan 15, 2020 10:26 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Not much of an update really
But I replaced the blown L/R tire with a used one (since it’s just a rolling chassis) and pushed Ol’ Herb out of the garage
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I desperately needed to do a post-Christmas clean-up of the garage , so I did that too
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Then, I unboxed the pile of parts I have to see what I needed to acquire still
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Then I separated them into a couple groups to better identify the needed items
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I found a few things that I still need and will update my whiteboard accordingly
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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Joined: February 22, 2010
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PostPosted: Mon Jan 20, 2020 4:46 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Got the 1835 mounted on the stand
Now I can start engine assembly


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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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[email protected]
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Joined: June 24, 2015
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Location: Rialto. CA
JERRY63VW@YAHOO.COM is offline 

PostPosted: Mon Jan 20, 2020 10:58 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I'm not busting your bubble but a Vw engine 😔 herbie had a 356 engine 👍..im having fun no hard feeling 👍👍
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Rome
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PostPosted: Tue Jan 21, 2020 4:47 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Jerry, of the 21 look-alike Beetles used for the original The Love Bug movie, only 1 had a Porsche engine. You can see it parked with the engine lid open in the background of a still photo (production notes?) of the official DVD. I think that actual vehicle survived, and is now in England. IIRC it was featured in a VolksWorld magazine article about 10 years ago. Very Happy

If we assume the 356 engine in that Herbie was stock, it was rated at approx. 95 hp. The OP's dual-port 1835 can easily be modified to reach that power level.
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slave1pilot
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PostPosted: Tue Jan 21, 2020 12:54 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Thanks guys
I wish I had 356 money lol
Since I dont, the 1835 is a good option
You are correct . The #2 car (with 356) is indeed in England
Many of the original cars are still around too
_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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Joined: February 22, 2010
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Location: Tehachapi CA
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PostPosted: Wed Jan 29, 2020 3:49 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

PROGRESS!
I replaced both axle boots today
Passenger was torn
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Driver side wasn’t, but it would be stupid not to do both

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The new dual carbs arrived yesterday.
And since the 1835 is already in the stand, I started the mock-up to see how it all fits together (or doesn’t lol)
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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tatzbug
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Joined: December 16, 2019
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PostPosted: Wed Jan 29, 2020 5:42 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Applause
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slave1pilot
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Joined: February 22, 2010
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Location: Tehachapi CA
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PostPosted: Mon Feb 03, 2020 5:54 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I continued test fitting parts
Today was the alternator and the linkage
I also disassembled it all and trimmed the aftermarket tins and shroud. You can’t see it in the pics, but it has to be done
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I also started on the front disc conversion
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I say started, because I realized that my link pin bushings are wasted and I had to order a rebuild kit
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I also ordered a bunch of other stuff and need to update my dry erase board
Thanks for sticking around, I appreciate the support
_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Feb 09, 2020 6:03 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

More test fitting lol
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Mon Feb 10, 2020 6:20 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Dry-erase board updated
Red is for the items I need to purchase
Green is for welding projects
Purple is for items that need to be done
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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mukluk
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PostPosted: Mon Feb 10, 2020 7:45 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

slave1pilot wrote:
Passenger was torn
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The boot tore because the split was installed too high, and your new boots are more likely to tear as well since you put the split in the same position as before. For maximum life of the boot with the least likelihood of a leak, the split should be positioned at roughly 9-10 o'clock or 3-2 o'clock. Your boots have the seam located at 11 and 1 o'clock.
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1960 Ragtop w/Semaphores "Inga"
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slave1pilot
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PostPosted: Mon Feb 10, 2020 9:21 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

mukluk wrote:

For maximum life of the boot with the least likelihood of a leak, the split should be positioned at roughly 9-10 o'clock or 3-2 o'clock. Your boots have the seam located at 11 and 1 o'clock.


Thanks man, I’ll change that next time I’m in the garage
_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Wed Feb 12, 2020 6:42 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I was In the garage, but didn’t address the boots lol
New cart for the new welder finally arrived
Now i can get started on the pan repairs before i tackle the overwhelming body repairs
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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dodgerodder
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PostPosted: Sat Feb 15, 2020 12:05 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Everything looks great, you’re making a ton of progress!

Very cool about the new welder & cart. As with any VW project, it will get lots of use Laughing
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slave1pilot
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PostPosted: Sun Feb 16, 2020 4:47 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

tried out the welder
Not fantastic, but it’s a start
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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EMPIImp69
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PostPosted: Sun Feb 16, 2020 5:09 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Make sure your gas is turned on, or regulator allowing enough gas. Also make sure you are using non flux core wire when using Argon/Co2 mix.
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slave1pilot
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PostPosted: Tue Feb 18, 2020 1:20 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I took the plunge today and removed the damaged battery tray section
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And here is my replacement panel
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Tue Feb 18, 2020 8:21 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I trimmed the panel to fit
Spot welded the spot welds
Butt welded the seam
And then used the grinder for a few hours lol
I have a couple holes to fill and a little more grinding
I’m no Burlyhammer , but overall, I’m quite pleased
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Wed Feb 19, 2020 8:11 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

My Coworker (professional welder) gave me a sticker for my hard hat this morning lol
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_________________
My Photobucket for my Herbie Project - http://s1288.photobucket.com/user/TK-439/library/Herbie?sort=3&page=1

Currently:
1963 Ragtop Beetle
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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EA812
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PostPosted: Sat Feb 22, 2020 6:09 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

slave1pilot wrote:
My Coworker (professional welder) gave me a sticker for my hard hat this morning lol
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Ha ha ! I love that. You can't even see the weld now where you ground it down, nice. My favorite saying " ether become a good welder or become a good grinder" I'm getting more in the middle these days. 😂
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