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Stalling When Coming to Stop Downhill Only
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HaggardMelon
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PostPosted: Thu Mar 12, 2020 5:49 pm    Post subject: Stalling When Coming to Stop Downhill Only Reply with quote

1970 Beetle Sedan / 1600cc SP

A while back I replaced my fuel pump, fuel tank, carburetor (h30/31 PICT) and distributor (Pertronix Flame Thrower 009 type).

I've noticed when coming to a stop when going downhill, when I press the clutch and it lets go of the engine, the RPM drops down to about 500 and it will be chugging a bit like it wants to die. It has only actually died once.

It seems to be much worse when the car is cold. Once warmed up, it's not as much of an issue.

If I just barely blip the throttle, it's straightens up and runs fine again.

I believe the carb is tuned properly. When warmed up and in all other situations it idles nice at 850 RPM without any real issues.

What could be going on here? This is a brand new carb. Is it possible it just had some issues out of the box?

Also, timing is set correctly, I haven't found any vacuum leaks and I believe the choke is set correctly as well.

Thanks!
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mukluk
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PostPosted: Thu Mar 12, 2020 6:13 pm    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

Idle mixture is too lean.
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PostPosted: Thu Mar 12, 2020 7:05 pm    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

Is it okay for me to back that screw out like a ¼ of a turn before each drive to see when it improves, or should I reset everything and start over again?
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PostPosted: Thu Mar 12, 2020 7:26 pm    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

jwuori1635 wrote:
Is it okay for me to back that screw out like a ¼ of a turn before each drive to see when it improves, or should I reset everything and start over again?


Yes. Keep track of the screw turns.
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PostPosted: Fri Mar 13, 2020 8:31 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

I have a secret technique for adjusting stock-style carburetors that isn’t in any manual, ready for it?

1. Ignore everything you’ve read about carburetors.
2. On a warm engine, turn the small screw until the engine is happiest.
3. Turn the big screw until you like the speed.

That’s it. Really.
If you count the number of turns you do, you can always go back to where it was in case you make it worse.

Good luck,
Robbie
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Pruneman99
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PostPosted: Fri Mar 13, 2020 8:37 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

I had that same issue once with a 009. The timing was a bit too retarded. Advanced it like 2 degrees and it was better. Never figured out why it was only on the downhills. Maybe I was lean as well? IDK. That's setup is long gone.
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PostPosted: Fri Mar 13, 2020 9:55 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

If the problem is only when facing downhill I'd look to the fuel level in the carb fuel bowl. Warm up the engine allowing time for the engine to stabilize. Rev the engine and hold it at 2500rpm for 10sec to get the greatest output from the fuel mechanical pump. Immediately shutoff the engine w/o letting it idle. Remove the top of the carb and measure the level of the fuel in the bowl. Normally, the float and inlet valve maintain the level at 3/4" from the top of the bowl. If the fuel level is too high you might experience issues with fuel overflowing from the bowl into the carb when tilted (up/downhill).
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PostPosted: Fri Mar 13, 2020 10:01 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

asiab3 wrote:
I have a secret technique for adjusting stock-style carburetors that isn’t in any manual, ready for it?

1. Ignore everything you’ve read about carburetors.
2. On a warm engine, turn the small screw until the engine is happiest.
3. Turn the big screw until you like the speed.

That’s it. Really.
If you count the number of turns you do, you can always go back to where it was in case you make it worse.

Good luck,
Robbie


Now you have done it. It's no longer a secret technique Razz
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PostPosted: Fri Mar 13, 2020 10:04 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

There are 3 main things that can cause this (to only happen on down hills, all of which I have stuggled with for months before finding....)

1. Float level too low - If your float level is rather low, the extra retarded timing of the 009 at idle combined with a sudden real lean mixture just causes the engine to cut
2. Intake leak - Pretty self explanitory
3. impropper fuel pressure (low or high) - Over pressurizing will cause some horrendous cold startups and you basicaly just flood the carb. This will typicaly cause the issue regardless of up or down a hill from what i hear, but for me it was only down hill. Low fuel pressure causes the pump to not have enough suction to pull the fuel against the acceleration of breaking. Typicaly though this will also cause a general rough idle and realy exacerbate the deadspot of the 009+pict34
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PostPosted: Fri Mar 13, 2020 10:34 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

given OPs location, i would add intake air preheat to the list.
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PostPosted: Fri Mar 13, 2020 11:07 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

One other things to check... loose intake center section. I recall a report of someone who had left the heat riser tubes unconnected at the exhaust (because their headers didn't have flanges) so the intake center + carb was only being supported by their connection to the two end castings. In this case the clamps on the boots were loose enough that on hard braking or going downhill caused the intake + carb to rotate towards the fan shroud. This changed the fuel level in the bowl.

The point above about too little fuel in the bowl also makes sense. When the fuel shifts it exposes the main jet and the engine struggles.
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PostPosted: Sat Mar 14, 2020 7:43 pm    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

Thanks for the tips, everyone. I'll do some tinkering with it and see if it clears up. I was hoping since the carburetor was brand new I wouldn't have to worry about it too much.

If the float level is incorrect, is there any adjustability with that, or does that just point to fuel pressure issues?

Like I mentioned earlier, there's a new tank, cleaned the metal line out really well, new fuel pump, new filter, new carburetor.

Hopefully I can just adjust the mixture a bit to straighten it out.

Also, someone mentioned intake heat. This may end up being an issue. I have noticed on one side, the heat riser barely gets warm. The other side is too hot to touch within seconds. Can't remember which was which, but it's the side the hot air doesn't go through first that's just barely warm.
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PostPosted: Sun Mar 15, 2020 5:35 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

What brand/model is the new carb?
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PostPosted: Sun Mar 15, 2020 11:17 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

It's a new Brosol/Solex that I ordered from JBugs.

https://www.jbugs.com/product/113129029HBR.html
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PostPosted: Sun Mar 15, 2020 11:19 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

Take it apart, clean it, set the floats?
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PostPosted: Sun Mar 15, 2020 11:54 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

jwuori1635 wrote:
Thanks for the tips, everyone. I'll do some tinkering with it and see if it clears up. I was hoping since the carburetor was brand new I wouldn't have to worry about it too much.

If the float level is incorrect, is there any adjustability with that, or does that just point to fuel pressure issues?

Like I mentioned earlier, there's a new tank, cleaned the metal line out really well, new fuel pump, new filter, new carburetor.

Hopefully I can just adjust the mixture a bit to straighten it out.

Also, someone mentioned intake heat. This may end up being an issue. I have noticed on one side, the heat riser barely gets warm. The other side is too hot to touch within seconds. Can't remember which was which, but it's the side the hot air doesn't go through first that's just barely warm.

It's a good idea even with brand new carburetors to pull them apart and give them a good cleaning -- some people have found small metal shavings or other debris left over from the manufacturing process inside.

The float bowl fuel level on stock type Solex carbs is adjusted by varying the thickness of the washer between the needle valve and the carb upper body. Rebuild kits usually come with a 0.5mm and a 1.0mm washer that can installed singly or paired for this purpose.

Regarding the manifold heat, it's normal for the one side feeding directly off the cylinder exhaust stub to be very hot while the other side is not nearly as hot, this being a result of the intake manifold center absorbing heat from the riser tube. The important thing is the cooler side isn't cold to the touch, indicating the riser may be clogged.
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HaggardMelon
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PostPosted: Mon Mar 16, 2020 6:08 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

Okay. Yeah it's just lukewarm on the one side so there's definitely some heat getting through.
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PostPosted: Mon Mar 16, 2020 7:23 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

mukluk wrote:
The float bowl fuel level on stock type Solex carbs is adjusted by varying the thickness of the washer between the needle valve and the carb upper body. Rebuild kits usually come with a 0.5mm and a 1.0mm washer that can installed singly or paired for this purpose.

... the thinner washers raise the level of the fuel; thicker washers lower the level as they move the height of the inlet valve. The default washer size used on the Solex Pict carbs is as follows:
    1.0mm thick washer = 28Pict-1 & -2, 30Pict-1 & -2
    1.0mm + 0.5mm washers = 30Pict-3; H30/31
    0.5mm washer = 34Pict-3


Also check that the float has not failed. They can leak and fill will fuel and sink prematurely. Leaking floats need to be replaced.
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PostPosted: Mon Mar 16, 2020 8:30 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

When I changed my worn out original 30pict3 for a new, out of the box Brosol H30 I had the same kind of problems on my stock 72 1200.
I added a fuel filter just over the rear drive axle where the clutch lever arm. I use an easily available, cheap, good quality VW rabbit MK1 or 2 fuel filter with 2 jubilee clamps to secure it. Don't forget to check that your fuel pump may have a little built in filter mesh,if so like my one,
it can easily clog causing your problem.
I found my ignition timing needed to be retarded slightly just one or 2 degrees down from near 30degrees all out to near 28 degrees all out.

Then after taking it for a drive, with a hot engine I raised the idle speed by about 50 rpm more than where it was with the original carb.
This just took between a quarter and half a turn clockwise of the Idle Screw.
Try it and see if that helps.😎Worked for me.
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PostPosted: Fri Apr 17, 2020 11:44 am    Post subject: Re: Stalling When Coming to Stop Downhill Only Reply with quote

Thanks, armchair. I'll try that too. I've been wanting to move the fuel filter to somewhere safer anyway.
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