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sinclair Samba Member
Joined: July 01, 2004 Posts: 398 Location: New Forest UK
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Posted: Tue Apr 14, 2020 10:33 am Post subject: Knee panel split vs zwitter |
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Does anyone know if the 52 split and later zwitter panels are the same? I know the dash is different but is the profile the same?
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splitjunkie Samba Member
Joined: April 04, 2006 Posts: 4094
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Posted: Wed Apr 15, 2020 3:46 am Post subject: Re: Knee panel split vs zwitter |
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It's the same. There may be minor differences such as holes and brackets for the rear dash protector but the stamping is the same. It is actually the same as a crotch cooler split all the way to the last oval. _________________ Chris
You know, a lot of these scratches will buff right out... Jerry Seinfeld |
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rod_vw Samba Member
Joined: December 20, 2006 Posts: 416 Location: Shropshire, UK
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Posted: Wed Apr 15, 2020 1:55 pm Post subject: Re: Knee panel split vs zwitter |
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I have a pdf copy of a 1957 parts book, originally it listed the panel that you are asking about was quoted as...
111 805 405 for cars up to chassis number 1- 397 023 - pre-zwitter
and
111 805 405B for cars from 1-397 024 to 1 600 439 zwitter to last oval
However an amendment on the page indicates 111 805 405 is discontinued and replaced by 111 805 405B which would indicate that although the two parts were not identical they were interchangeable.
Sorry as the amendments are only stuck on typed strips I unlike later amendments I cannot say when the first version was discontinued or if there were any additional parts required to use the later part on earlier cars. _________________ Rod,
Please visit http://www.historicvws.org.uk
https://www.facebook.com/historicvwclub/
1946 Beetle (Back on the road after over 50 years! Last major outing - Hessisch Oldendorf 2022)
2016 T6 Selfbuild Camper and a LWB MAN TGE in build. |
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DSweinhagen Samba Member
Joined: July 30, 2002 Posts: 382 Location: Phoenix, AZ
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Posted: Wed Apr 15, 2020 8:51 pm Post subject: Re: Knee panel split vs zwitter |
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I'd agree with the two posts above. The piece as a whole will fit, and fitting to the dash is no problem. I've used a donor oval piece on a split before. There is a difference out at the sides though. You can see in the pic, there's a bulge out at the sides, then it drops vertically. The earlier version is flatter there and doesn't bulge up so much. It will fit and you could leave it. When I did it I saved those outer pieces and sectioned them back in. _________________ David S |
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splitjunkie Samba Member
Joined: April 04, 2006 Posts: 4094
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Posted: Sun Apr 19, 2020 8:49 am Post subject: Re: Knee panel split vs zwitter |
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DSweinhagen wrote: |
I'd agree with the two posts above. The piece as a whole will fit, and fitting to the dash is no problem. I've used a donor oval piece on a split before. There is a difference out at the sides though. You can see in the pic, there's a bulge out at the sides, then it drops vertically. The earlier version is flatter there and doesn't bulge up so much. It will fit and you could leave it. When I did it I saved those outer pieces and sectioned them back in. |
The difference on the sides is because of the modifications required for the crotch coolers. If you put an oval part on a crotch cooler car you are golden. You will just have to cut out the panel for the crotch coolers.
If you are putting it on a pre crotch cooler car then there are definite differences and for it to look right you would have to retain the corners from the original split part and trim and patch the oval panel in. _________________ Chris
You know, a lot of these scratches will buff right out... Jerry Seinfeld |
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Bruce Samba Member
Joined: May 16, 2003 Posts: 17290 Location: Left coast, Canada
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Posted: Tue Apr 21, 2020 3:18 am Post subject: Re: Knee panel split vs zwitter |
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Here's another small detail. Look at the rear edge of the panel where it meets the underside of the dash panel. See the small trough that lines up with the starter button and ashtray? The oval panel doesn't have this.
_________________
overheard at the portland Swap Meet... wrote: |
..... a steering wheel made from a mastadon tusk..... |
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splitjunkie Samba Member
Joined: April 04, 2006 Posts: 4094
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Posted: Tue Apr 21, 2020 10:13 am Post subject: Re: Knee panel split vs zwitter |
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You are correct. I forgot that I had to recreate that detail. _________________ Chris
You know, a lot of these scratches will buff right out... Jerry Seinfeld |
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Bruce Samba Member
Joined: May 16, 2003 Posts: 17290 Location: Left coast, Canada
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Posted: Thu Apr 23, 2020 2:24 am Post subject: Re: Knee panel split vs zwitter |
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Tell us how you did that. Did you hammer it into shape, or weld a piece in? _________________
overheard at the portland Swap Meet... wrote: |
..... a steering wheel made from a mastadon tusk..... |
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splitjunkie Samba Member
Joined: April 04, 2006 Posts: 4094
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Posted: Thu Apr 23, 2020 5:43 pm Post subject: Re: Knee panel split vs zwitter |
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hammered it. If I had to do it again I would probably make a little press tool for top and bottom to press it since it is a simple profile. _________________ Chris
You know, a lot of these scratches will buff right out... Jerry Seinfeld |
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a57oval Samba Member
Joined: September 28, 2003 Posts: 202 Location: West Seattle, WA
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Posted: Fri Apr 24, 2020 10:34 am Post subject: Re: Knee panel split vs zwitter |
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Do you know if anyone makes this "knee panel" ?
Dont think KlassicFab has it, Wolfe doesn't have it. My oval knee panel is heavily pitted.
Peter |
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VW_Jimbo Samba Member
Joined: May 22, 2016 Posts: 9966 Location: Huntington Beach, CA
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Posted: Fri Apr 24, 2020 4:59 pm Post subject: Re: Knee panel split vs zwitter |
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a57oval wrote: |
Do you know if anyone makes this "knee panel" ?
Dont think KlassicFab has it, Wolfe doesn't have it. My oval knee panel is heavily pitted.
Peter |
I have searched high and low for that panel for the 54 I am currently restoring. I have found no aftermarket part anywhere in the world.
What I did do, was find an Oval clip with the better portion of that piece in tact (just a little rust repair) and purchased it. Mr. Ron Burgundy had it! I believe he still had just that panel laying around, but you would need to get a hold of him.
Good luck! If you do not find it, I have the old really rotted one that I have removed and will probable cut up and throw away. I started repairing it and decided to stop. If you need some of it, PM me.
Before;
The start:
Those new pieces are just barely tacked onto the original part. So, all of the old metal is still in tact.
Good luck. Look up Ron's ad. In the Oval section ad # 2369344 _________________ Jimbo
There is never enough time to do it right the first time, but all the time necessary the second time!
TDCTDI wrote: |
Basically, a whole bunch of fuckery to achieve a look. |
67rustavenger wrote: |
GFY's Xevin and VW_Jimbo! |
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splitjunkie Samba Member
Joined: April 04, 2006 Posts: 4094
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Posted: Sat Apr 25, 2020 9:09 am Post subject: Re: Knee panel split vs zwitter |
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Nobody makes that panel. It's a pretty complicated piece. The only option is to find a used one or patch what you have if it is patchable. _________________ Chris
You know, a lot of these scratches will buff right out... Jerry Seinfeld |
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a57oval Samba Member
Joined: September 28, 2003 Posts: 202 Location: West Seattle, WA
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Posted: Wed Apr 29, 2020 6:20 am Post subject: Re: Knee panel split vs zwitter |
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Hi Vw Jimbo,
Mine is only heavily pitted with no perforation. I was hoping to find a quality reproduction but I guess no one makes it. Thanks for the offer.
I bet if Mika Virtanen made one there would be a market.
Peter |
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splitjunkie Samba Member
Joined: April 04, 2006 Posts: 4094
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Posted: Thu Apr 30, 2020 6:52 am Post subject: Re: Knee panel split vs zwitter |
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a57oval wrote: |
Hi Vw Jimbo,
Mine is only heavily pitted with no perforation. I was hoping to find a quality reproduction but I guess no one makes it. Thanks for the offer.
I bet if Mika Virtanen made one there would be a market.
Peter |
There would definitely be a market. VW used the coconut felt like padding that held moisture against that panel, at least on splits and early ovals. _________________ Chris
You know, a lot of these scratches will buff right out... Jerry Seinfeld |
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buglover34465 Samba Member
Joined: June 22, 2008 Posts: 65
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a57oval Samba Member
Joined: September 28, 2003 Posts: 202 Location: West Seattle, WA
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Posted: Sun Dec 27, 2020 8:39 am Post subject: Re: Knee panel split vs zwitter |
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Wolfe does make the part. According to their website it is $790.76.
I sure wish Mika made just the center portion. I bet he would sell a ton of these. So many splits and ovals are rusty in this area. My car isn't so bad that the whole piece needs to be replaced.
Mika?
Peter |
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ZENVWDRIVER Samba Member
Joined: November 07, 2008 Posts: 3340 Location: N.E. Oklahoma
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Posted: Sun Dec 27, 2020 10:33 am Post subject: Re: Knee panel split vs zwitter |
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a57oval wrote: |
Wolfe does make the part. According to their website it is $790.76.
I sure wish Mika made just the center portion. I bet he would sell a ton of these. So many splits and ovals are rusty in this area. My car isn't so bad that the whole piece needs to be replaced.
Mika?
Peter |
when I needed parts of that panel, on my old '57, because of rust issues, I just replaced the needed sections with the same sections, from a '60, I found at the junk yard - Nothing lasts forever and who says replaced parts, cant be a little different - when I sold the car, that replacement made no difference and the new owner was content, that I even made the repairs - z _________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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